Patents by Inventor Manabu Nishimoto
Manabu Nishimoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8460463Abstract: A silicon wafer is produced through the steps of forming a silicon ingot by a CZ method with an interstitial oxygen concentration of not more than 7.0×1017 atoms/cm3 and with a diameter of a COP occurring region not more than a diameter of a crystal, slicing a wafer from the silicon ingot after doping the silicon ingot with phosphorus, forming a polysilicon layer or a strained layer on one main surface of the wafer, and mirror polishing the other main surface of the wafer.Type: GrantFiled: August 20, 2009Date of Patent: June 11, 2013Assignee: Sumco CorporationInventors: Shigeru Umeno, Manabu Nishimoto, Masataka Hourai
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Publication number: 20100051945Abstract: A silicon wafer is produced through the steps of forming a silicon ingot by a CZ method with an interstitial oxygen concentration of not more than 7.0×1017 atoms/cm3 and with a diameter of a COP occurring region not more than a diameter of a crystal, slicing a wafer from the silicon ingot after doping the silicon ingot with phosphorus, forming a polysilicon layer or a strained layer on one main surface of the wafer, and mirror polishing the other main surface of the wafer.Type: ApplicationFiled: August 20, 2009Publication date: March 4, 2010Applicant: SUMCO CORPORATIONInventors: Shigeru Umeno, Manabu Nishimoto, Masataka Hourai
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Publication number: 20100052103Abstract: A silicon wafer is produced through the steps of forming a silicon ingot by a CZ method with an interstitial oxygen concentration of not more than 7.0×1017 atoms/cm3, slicing a wafer from the silicon ingot after doping the silicon ingot with phosphorus, forming a polysilicon layer or a strained layer on one main surface of the wafer, mirror polishing the other main surface of the wafer, and performing a heat treatment for the wafer in a non-oxidizing atmosphere.Type: ApplicationFiled: August 20, 2009Publication date: March 4, 2010Applicant: SUMCO CORPORATIONInventors: Shigeru UMENO, Manabu NISHIMOTO, Masataka HOURAI
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Publication number: 20100024717Abstract: A semiconductor crystal growth method includes pulling a crystal from melt in a crucible at a nominal pull speed and generating a crucible lift signal to compensate reduction in melt level in the crucible. Based on diameter of the crystal, the method includes generating a correction signal and combining the crucible lift signal and the correction signal to keep the crystal diameter substantially constant.Type: ApplicationFiled: July 31, 2008Publication date: February 4, 2010Inventors: Benno Orschel, Manabu Nishimoto
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Patent number: 6767400Abstract: In the CZ process using a cooling member surrounding a single crystal, the cooling member is permitted to effectively serve to increase a pulling speed. Cracks of the single crystal due to excessive cooling are prevented to occur. A high crystal quality is acquired. In order to realize these objects, the temperature of the inner peripheral surface of the cooling member 6 opposing to the outer peripheral surface of the single crystal 4 is restricted to 500° C. or below, even in the lower end, the temperature of which becomes the highest. To achieve this restriction, the thickness T of the cooling member 5 is 10 to 50 mm. The height H of the cooling member 6 is 0.1 to 1.5 times the diameter D of the single crystal 4.Type: GrantFiled: September 24, 2002Date of Patent: July 27, 2004Assignee: Sumitomo Mitsubishi Silicon CorporationInventors: Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano, Shinichiro Miki, Manabu Nishimoto
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Patent number: 6702892Abstract: An apparatus is provided which is to be used in producing single crystals for silicon wafers useful as semiconductor materials and which can stably produce large-diameter, long-length and high-quality single crystals from which wafers limited in the number of grown-in defects can be taken. This silicon single crystal production apparatus comprises a cooling member surrounding the single crystal to be pulled up and having an internal surface coaxial with the pulling axis and thermal insulating members disposed outside the outer surface and below the bottom surface of the cooling member, the cooling member having an internal surface diameter of 1.20D to 2.50D (D being the diameter of the single crystal to be pulled up) and a length of not less than 0.25D, the distance from the melt surface to the bottom surface of the cooling member being 0.30D to 0.Type: GrantFiled: November 20, 2001Date of Patent: March 9, 2004Assignee: Sumitomo Mitsubishi Silicon CorporationInventors: Masahiko Okui, Manabu Nishimoto, Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano
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Patent number: 6607594Abstract: A method for producing a silicon single crystal, the method being capable of suppressing the dislocation of a single crystal. When a silicon single crystal is produced by a Czochralski method in which a horizontal magnetic field or a cusp magnetic field is applied and the single crystal during growth is dislocated, the single crystal with dislocations is dissolved in a nonmagnetic field condition and thereafter a magnetic field is applied again to pull up the silicon single crystal. The flow rate of argon gas is designed to be 100 L/min or more and the pressure in a furnace is designed to be 6700 pa or less when the single crystal with dislocations is dissolved.Type: GrantFiled: December 18, 2001Date of Patent: August 19, 2003Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hideki Fujiwara, Manabu Nishimoto, Isamu Miyamoto, Hiroshi Morita
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Publication number: 20030150373Abstract: In the CZ process using a cooling member surrounding a single crystal, the cooling member is permitted to effectively serve to increase a pulling speed. Cracks of the single crystal due to excessive cooling are prevented to occur. A high crystal quality is acquired. In order to realize these objects, the temperature of the inner peripheral surface of the cooling member 6 opposing to the outer peripheral surface of the single crystal 4 is restricted to 500° C. or below, even in the lower end, the temperature of which becomes the highest. To achieve this restriction, the thickness T of the cooling member 5 is 10 to 50 mm. The height H of the cooling member 6 is 0.1 to 1.5 times the diameter D of the single crystal 4.Type: ApplicationFiled: September 24, 2002Publication date: August 14, 2003Inventors: Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano, Shinichiro Miki, Manabu Nishimoto
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Patent number: 6514335Abstract: A method of producing a high-quality silicon single crystal of a large diameter and a long size in a good yield by controlling the positions where ring-like oxygen-induced stacking faults (R-OSF) occur in the crystal faces and minimizing grown-in defects such a dislocation clusters and infrared scattering bodies that are introduced in the pulling step. Wafers produced from the above-high-quality silicon single crystal contain little harmful defects that would deteriorate device characteristics and can be effectively adapted to larger scale integration and size reduction of the devices. Therefore, the method can be extensively utilized in the field of producing semiconductor silicon single crystals.Type: GrantFiled: February 24, 2000Date of Patent: February 4, 2003Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kazuyuki Egashira, Masahiko Okui, Manabu Nishimoto, Tadami Tanaka, Shunji Kuragaki, Takayuki Kubo, Shingo Kizaki, Junji Horii, Makoto Ito
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Publication number: 20020139298Abstract: An apparatus is provided which is to be used in producing single crystals for silicon wafers useful as semiconductor materials and which can stably produce large-diameter, long-length and high-quality single crystals from which wafers limited in the number of grown-in defects can be taken. This silicon single crystal production apparatus comprises a cooling member surrounding the single crystal to be pulled up and having an internal surface coaxial with the pulling axis and thermal insulating members disposed outside the outer surface and below the bottom surface of the cooling member, the cooling member having an internal surface diameter of 1.20D to 2.50D (D being the diameter of the single crystal to be pulled up) and a length of not less than 0.25D, the distance from the melt surface to the bottom surface of the cooling member being 0.30D to 0.Type: ApplicationFiled: November 20, 2001Publication date: October 3, 2002Inventors: Masahiko Okui, Manabu Nishimoto, Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano
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Publication number: 20020129759Abstract: A method for producing a silicon single crystal, the method being capable of suppressing the dislocation of a single crystal. When a silicon single crystal is produced by a Czochralski method in which a horizontal magnetic field or a cusp magnetic field is applied and the single crystal during growth is dislocated, the single crystal with dislocations is dissolved in a nonmagnetic field condition and thereafter a magnetic field is applied again to pull up the silicon single crystal. The flow rate of argon gas is designed to be 100 L/min or more and the pressure in a furnace is designed to be 6700 pa or less when the single crystal with dislocations is dissolved.Type: ApplicationFiled: December 18, 2001Publication date: September 19, 2002Inventors: Hideki Fujiwara, Manabu Nishimoto, Isamu Miyamoto, Hiroshi Morita
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Patent number: 6338757Abstract: The present invention was achieved in order to provide an apparatus for pulling a single crystal with which a single crystal having a low density of grown-in defects called infrared scatterers, dislocation clusters or the like can be grown. In the apparatus for pulling a single crystal having a crucible to be charged with a melt, a heater arranged around the crucible, a straightening vane in the shape of a side surface of an inverted truncated cone or a cylinder surrounding a pulled single crystal and a heat shield plate for inhibiting the radiant heat from diverging upward in the chamber from the side surface of the pulled single crystal located in the vicinity of the melt surface are arranged.Type: GrantFiled: July 7, 2000Date of Patent: January 15, 2002Assignee: Sumitomo Metal Industries, Ltd.Inventors: Manabu Nishimoto, Masahiko Okui, Takayuki Kubo, Shingo Kizaki, Junji Horii
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Patent number: 5156807Abstract: The machinability of titanium or a titanium alloy is improved without adversely affecting the hot workability and fatigue strength or corrosion resistance by addition of P: 0.01-1.0% along with one or both of S: 0.01-1.0% and Ni: 0.01-2.0%, or along with S: 0.01-1.0%, Ni: 0.01-2.0%, and REM: 0.01-5.0%, on a weight basis.Type: GrantFiled: October 1, 1991Date of Patent: October 20, 1992Assignee: Sumitomo Metal Industries, Ltd.Inventors: Tatsuo Nagata, Wataru Takahashi, Manabu Nishimoto, Shiroh Kitayama, Yoshihito Sugimoto