Patents by Inventor Manabu Sugiura
Manabu Sugiura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20040261611Abstract: A compressor has a swash plate and shoes. Surfaces of the swash plate slides on flat surfaces of the shoes. A sliding film is formed on each of the swash plate surfaces. The sliding films are formed of a polyamide-imide resin that contains at least solid lubricant. The polyamide-amide resin has a glass transition temperature of 270° C., a tensile strength at room temperature of 200 MPa, or more imide groups than amide groups. When a base portion of the swash plate is made of an aluminum-based metal, the sliding films are formed on the base portion with middle layers made of anodized aluminum in between.Type: ApplicationFiled: June 17, 2004Publication date: December 30, 2004Inventors: Takahiro Sugioka, Manabu Sugiura, Takahiro Hoshida, Masami Osako, Toshihisa Shimo, Hitotoshi Murase
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Publication number: 20040259741Abstract: A coating composition for use in sliding members contains a polyamideimide resin and a solid lubricant and is prepared by mixing these ingredients. The polyamideimide resin is a substance having a glass transition temperature of 270° C. or above or a substance having a tensile strength of 200 MPa or more at room temperature. The sliding film made of the coating composition for use in sliding members is provided with a satisfactory sliding property.Type: ApplicationFiled: June 17, 2004Publication date: December 23, 2004Inventors: Takahiro Sugioka, Manabu Sugiura, Takahiro Hoshida, Masami Osako, Toshihisa Shimo, Hitotoshi Murase, Tetsuji Yamaguchi, Jiro Yamashita
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Patent number: 6829980Abstract: Lubricating films are formed on end surfaces of a swash plate, respectively. The lubricating films make slide contact with shoes, respectively. The lubricating films are composed of a copper based material containing no lead, and solid lubricant other than lead is contained the copper based material. A good slide contact characteristic may be obtained while using no lead.Type: GrantFiled: February 27, 2002Date of Patent: December 14, 2004Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Shino Okubo, Tomohiro Murakami
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Patent number: 6761106Abstract: A compressor includes pistons, each of which is coupled to a swash plate through a pair of shoes. The swash plate rotates integrally with a drive shaft. The shoes convert the rotation of the swash plate to the reciprocation of the piston. A lubricating coating made of copper-based material is formed on parts of the swash plate along which the shoes slide. The copper-based material includes silicon. The shoes smoothly slide on the swash plate, which is coated by the lubricating coating that uses minimum amount of lead.Type: GrantFiled: April 18, 2002Date of Patent: July 13, 2004Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
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Patent number: 6752065Abstract: A sliding member comprising at least one sliding layer including a solid lubricant and at least one thermosetting resin with which particles of the solid lubricant are held together, the solid lubricant containing 10-40 vol. % of polytetrafluoroethylene. A sliding device comprising: at least one first sliding member each including at least one sliding layer which includes a solid lubricant and at least one thermosetting resin with which particles of the solid lubricant are held together, the solid lubricant containing 10-40 vol. % of polytetrafluoroethylene; and at least one second sliding member plated with a nickel-based composition; and wherein the at least one first sliding member and the at least one second sliding member slide relative to each other.Type: GrantFiled: September 30, 2002Date of Patent: June 22, 2004Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Takahiro Sugioka, Akira Onoda, Minoru Mera, Tomohiro Murakami, Manabu Sugiura
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Patent number: 6675475Abstract: A method of producing a shoe for a swash plate type compressor, the shoe being disposed between a swash plate and a piston of the swash plate type compressor and formed of an aluminum alloy, the method comprising: a main forging step of forging a blank for producing the shoe into a roughly-shaped precursor shoe; a thermal refining step of thermally refining the roughly-shaped precursor shoe; and a size-adjustment forging step of forging the roughly-shaped precursor shoe which has been thermally refined, into a size-adjusted shoe.Type: GrantFiled: May 9, 2002Date of Patent: January 13, 2004Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Ohkubo
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Patent number: 6666128Abstract: A swash plate type variable displacement compressor has a housing, a drive shaft, a swash plate and a piston. The housing includes a cylinder block, a front housing, and a rear housing. The drive shaft is rotatably supported by the housing. The swash plate is connected to the drive shaft, and is integrally rotatable with the drive shaft and tiltable relative to the drive shaft. The piston engages with the swash plate through a pair of shoes. Rotation of the drive shaft is converted to reciprocation of the piston through the swash plate and the shoes, and the displacement of the compressor is adjusted by varying the inclination angle of the swash plate with respect to the axis of the drive shaft. The swash plate includes a base member made of copper series and a sliding layer coating a sliding surface of the base member with respect to the shoes.Type: GrantFiled: April 18, 2002Date of Patent: December 23, 2003Assignee: Kabushiki Kaisha Toyoto JidoshokkiInventors: Manabu Sugiura, Takayuki Kato, Hideki Mizutani, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
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Patent number: 6640690Abstract: A shoe for use in a swash plate type compressor, interposed between a swash plate and a piston, has a base member and metal plating layer. The base member is made of aluminum alloy. The metal plating layer coats at least a part of surface of the base member. The thickness of the metal plating layer ranges from 20 &mgr;m to 150 &mgr;m.Type: GrantFiled: April 24, 2002Date of Patent: November 4, 2003Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
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Publication number: 20030121412Abstract: A shoe for a swash plate type compressor disposed between a swash plate and a corresponding one of a plurality of pistons, the shoe being characterized by comprising: a base body formed of an aluminum alloy; and a metal plating film which covers at least a portion of a surface of the base body.Type: ApplicationFiled: December 11, 2002Publication date: July 3, 2003Inventors: Manabu Sugiura, Takahiro Sugioka, Shino Ohkubo, Akira Onoda, Tomohiro Murakami, Minoru Mera
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Patent number: 6584886Abstract: A compressor performing a compression action and having a sliding location where one member slides with respect to another member, wherein the sliding portion is formed with sliding layers comprised of a binder comprised of polyetheretherketone and a solid lubricant dispersed in the binder.Type: GrantFiled: July 18, 2001Date of Patent: July 1, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Manabu Sugiura, Takayuki Kato, Takahiro Sugioka, Masahiro Kawaguchi, Hiroaki Kayukawa
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Patent number: 6582200Abstract: A swash plate compressor provided with a housing internally defining and forming cylinder bores, a crank chamber, a suction chamber, and a discharge chamber; pistons accommodated in the cylinder bores to be able to reciprocate in them; a drive shaft driven by an external drive source and supported by the housing; a swash plate synchronously rotatably supported with respect to the drive shaft; and shoes at the front and rear of the swash plate for driving the pistons; wherein the shoes are mainly comprised of a magnesium-based material.Type: GrantFiled: June 25, 2001Date of Patent: June 24, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Takayuki Kato, Takahiro Suqioka, Hiroaki Kayukawa, Masahiro Kawaguchi, Manabu Sugiura
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Patent number: 6581507Abstract: A single-headed piston type swash plate compressor able to prevent wear of a coating when using a swash plate having a coating on a swash plate substrate to improve the slidability and in turn able to exhibit greater durability, wherein the swash plate is comprised of a swash plate substrate made of a ferrous material and a coating formed on at least one compression chamber side for improving the slidability with the ferrous material and wherein at least one shoe is comprised of a shoe substrate made of an aluminum-based material having a specific gravity smaller than that of the ferrous metal and coatings formed on the surfaces of the shoe substrate for improving the slidability.Type: GrantFiled: July 2, 2001Date of Patent: June 24, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Hideki Mizutani, Manabu Sugiura, Kiyohiro Yamada, Masahiro Kawaguchi, Takayuki Kato, Takahiro Sugioka
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Publication number: 20030096134Abstract: A sliding member for a compressor, comprising a base body formed of a material which contains aluminum as a major component, and an electroless nickel plating layer formed on a surface of the base body and containing phosphorous (P) and boron (B), wherein the improvement comprises: the electroless nickel plating layer being a non heat-treated layer containing the phosphorous in an amount of 0.5-5.0 wt. % and the boron in an amount of 0.05-0.2 wt. %.Type: ApplicationFiled: November 12, 2002Publication date: May 22, 2003Applicant: Kabushiki Kaisha Toyota JidoshokkiInventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Ohkubo
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Publication number: 20030089223Abstract: A sliding member comprising at least one sliding layer including a solid lubricant and at least one thermosetting resin with which particles of the solid lubricant are held together, the solid lubricant containing 10-40 vol. % of polytetrafluoroethylene. A sliding device comprising: at least one first sliding member each including at least one sliding layer which includes a solid lubricant and at least one thermosetting resin with which particles of the solid lubricant are held together, the solid lubricant containing 10-40 vol. % of polytetrafluoroethylene; and at least one second sliding member plated with a nickel-based composition; and wherein the at least one first sliding member and the at least one second sliding member slide relative to each other.Type: ApplicationFiled: September 30, 2002Publication date: May 15, 2003Applicant: Kabushiki Kaisha Toyota JidoshokkiInventors: Takahiro Sugioka, Akira Onoda, Minoru Mera, Tomohiro Murakami, Manabu Sugiura
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Patent number: 6530149Abstract: A method of producing a hollow piston for a compressor, the piston including a head portion which is slidably fitted in a cylinder bore of the compressor, and an engaging portion which engages a reciprocating drive device of the compressor for reciprocating the piston, at least the head portion of the piston being hollow, the method comprising a step of preparing at least one piston blank by forging, which piston blank includes an engaging-portion-forming section which provides the engaging portion of the piston, and a head-portion-forming section which provides at least a part of the head portion of the piston, the at least one piston blank being prepared by a two-axes forging process which uses a forging die assembly including a set of two first dies which are movable relative to each other along a first axis which is one of two mutually perpendicular axes, and at least one second die which is. movable along a second axis which is the other of the two mutually perpendicular axes.Type: GrantFiled: March 13, 2001Date of Patent: March 11, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Manabu Sugiura, Hidekazu Iwamori, Takayuki Kato
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Patent number: 6513417Abstract: A single headed swash plate type compressor includes a swash plate and pistons reciprocatingly arranged in cylinder bores. Each piston has a body portion and a neck portion. The body portion of the piston has a cavity to reduce the weight of the piston, and the piston has ribs to reinforce the body portion. A first rib is arranged within the cavity near the front end wall of the body portion, and a second rib is arranged outside the cavity near the front end wall of the body portion.Type: GrantFiled: October 18, 2000Date of Patent: February 4, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Manabu Sugiura, Kenji Takenaka
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Publication number: 20030000379Abstract: A shoe for use in a swash plate type compressor, interposed between a swash plate and a piston, has a plane sliding surface, a spherical sliding surface and a side surface. The plane sliding surface, which is substantially a plane, slides with respect to the swash plate. The spherical sliding surface, which is substantially a part of sphere surface, slides with respect to the piston. The side surface is provided between the plane sliding surface and the spherical sliding surface. The side surface includes a chamfered surface adjacent to the plane sliding surface. An angle between the chamfered surface and the extended plane sliding surface ranges from 20° to 80°.Type: ApplicationFiled: May 1, 2002Publication date: January 2, 2003Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
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Publication number: 20030000376Abstract: A swash plate (15) of a swash plate type compressor includes a slide-contact film (32, 33) having a metal layer, which is formed on a slide-contact surface (152, 153), which slide-contacts shoes (18), through sintering, and a resin layer (322, 332), which is formed on the metal layer. By using the metal layer, which is formed through sintering, the bonding of the resin layer and the metal layer is guaranteed, deficiencies such as cracking of a slide film and seizure are prevented, and the slide-contact characteristic relative to the shoes is improved.Type: ApplicationFiled: June 28, 2002Publication date: January 2, 2003Inventors: Manabu Sugiura, Takayuki Kato, Hideki Mizutani, Shino Okubo, Tomohiro Murakami
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Publication number: 20020178904Abstract: A shoe for use in a swash plate type compressor, interposed between a swash plate and a piston, has a base member and metal plating layer. The base member is made of aluminum alloy. The metal plating layer coats at least a part of surface of the base member. The thickness of the metal plating layer ranges from 20 &mgr;m to 150 &mgr;m.Type: ApplicationFiled: April 24, 2002Publication date: December 5, 2002Inventors: Manabu Sugiura, Takahiro Sugioka, Akira Onoda, Tomohiro Murakami, Shino Okubo
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Patent number: 6487958Abstract: The object of the present invention is to form a film of a high quality on a constituent part in a compressor. The compressor has a swash plate as a constituent part to be filmed. The swash plate on which the film is to be formed is arranged on a seat of a film forming device. An adhesive layer is formed to the end surfaces of the swash plate in advance. A sheet to form a film is absorbed to a hollow body of a suction device of the film forming device, and press-contacted to the swash plate. The sheet is thus adhered to the end surface of the swash plate.Type: GrantFiled: January 18, 2001Date of Patent: December 3, 2002Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Manabu Sugiura, Hiroaki Kayukawa, Kazuaki Iwama, Naohiko Isomura, Shigeki Kawachi