Patents by Inventor Manabu Tateno
Manabu Tateno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7640900Abstract: The present invention relates to a variable valve operating device and makes it possible to inhibit friction during driving force transmission and provide high durability through the use of a compact configuration. A first roller 170, which comes into contact with a drive cam surface 124 of a camshaft 120, has a larger diameter than a second roller 172, which comes into contact with a slide surface 156 of a swing member 150. A coupling shaft 174 couples the first roller 170 to the second roller 172 so that the rollers 170, 172 can rotate independently. The slide surface 156 is curved toward the drive cam surface 124.Type: GrantFiled: August 30, 2005Date of Patent: January 5, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Manabu Tateno, Shuichi Ezaki, Toshiaki Asada
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Publication number: 20090320779Abstract: Disclosed is a variable valve mechanism for an internal combustion engine. The variable valve mechanism accurately adjusts the valve operating angle although its structure is simple. The variable valve mechanism includes a control pin 48, which is inserted into a pin insertion hole 38 in a control shaft 16; a bearing hole 44, which is formed in a control member 26; and an adjustment pin 50, which is rotatably supported by the bearing hole 44. The adjustment pin 50 comes into surface contact with the control pin 48 to inhibit the control member 26 from rotating relative to the control shaft 16. The valve operating angle is adjusted by replacing the adjustment pin 50 with another having a different dimension B. Such adjustment pin replacement changes the distance A between the center line of the bearing hole 44 and the center line of the control pin 48, thereby changing the relative angle ? between the control shaft 16 and control member 26.Type: ApplicationFiled: December 26, 2007Publication date: December 31, 2009Applicant: Toyota Jidosha Kabushiki KaishaInventors: Manabu Tateno, Shuichi Ezaki
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Publication number: 20090277408Abstract: The present invention relates to a variable valve operating device and a valve opening amount adjustment method, and can accurately control the amount of in-cylinder air and the strength of a swirl flow. The variable valve operating device according to the present invention includes a valve mechanism that can select a dual valve variable control mode in which the valve opening amounts of a first valve and a second valve, which are of the same type and provided for the same cylinder, can be varied continuously or in multiple steps. A valve opening amount difference is provided when the valve opening amounts are minimized in the dual valve variable control mode so that the valve opening amount of the first valve is larger than that of the second valve. In addition, adjustments are made so that the minimum valve opening amount of the first valve does not vary from one cylinder to another.Type: ApplicationFiled: September 22, 2006Publication date: November 12, 2009Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Manabu Tateno, Shuichi Ezaki, Toshiyuki Maehara
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Publication number: 20090272351Abstract: A valve drive system comprises a power transmitting mechanism (13) that converts rotary motion of an electric motor (12) into opening and closing motion of an intake valve (3) provided in a cylinder (2) of an internal combustion engine (1) to transmit power from the electric motor (12) to the valve (3) via a cam (152); and a rotational angle restricting mechanism (16) that is provided in a motion transmission path that extends from the electric motor (12) to the cam (152) and restricts rotation of the cam (152) within a predetermined angular range that is set so that a piston (5) of the engine (1) and the intake valve (3) do not interfere with each other. The rotational angle restricting mechanism (16) comprises a flange (161) that rotates as a unit with a camshaft (151) and forms a slotted groove hole (161a) thereon; and a stopper pin (162) that is inserted into and retracted from the groove hole (161a).Type: ApplicationFiled: March 20, 2007Publication date: November 5, 2009Inventors: Shuichi Ezaki, Manabu Tateno, Akio Kidooka
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Publication number: 20090255494Abstract: A worm gear is connected to an actuator and a worm wheel is connected to a. control shaft. The worm wheel has teeth formed only on a predetermined angular range thereof. The above-referenced angular range includes a required rotational range of the control shaft. The worm wheel is formed to be brought out of mesh with the worm gear outside the predetermined angular range.Type: ApplicationFiled: October 31, 2006Publication date: October 15, 2009Applicant: Toyota Jidosha Kabushiki KaishaInventor: Manabu Tateno
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Patent number: 7591238Abstract: The rotary motion of a camshaft is transmitted from a first drive cam to a slide surface of a swing cam arm via intermediate members so that the swing cam arm lifts a valve. In this instance, the operating characteristic of the valve changes when the rotation position of a control shaft changes to change the positions of the intermediate members on the slide surface. When the operating characteristic control mode for the valve is to be changed from variable control to fixed control, coupling means couples the swing cam arm and input arm, thereby causing a second drive cam to swing the swing cam arm. The setting for the lift amount of the valve that is obtained when the second drive cam swings the swing cam arm is not smaller than a maximum lift amount setting for a situation where the first drive cam swings the swing cam arm.Type: GrantFiled: May 9, 2006Date of Patent: September 22, 2009Assignee: Toyota Jidosha Kabushiki KaishaInventors: Manabu Tateno, Shuichi Ezaki
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Publication number: 20090038567Abstract: The present invention relates to a variable valve operating device and makes it possible to inhibit friction during driving force transmission and provide high durability through the use of a compact configuration. A first roller 170, which comes into contact with a drive cam surface 124 of a camshaft 120, has a larger diameter than a second roller 172, which comes into contact with a slide surface 156 of a swing member 150. A coupling shaft 174 couples the first roller 170 to the second roller 172 so that the rollers 170, 172 can rotate independently. The slide surface 156 is curved toward the drive cam surface 124.Type: ApplicationFiled: August 30, 2005Publication date: February 12, 2009Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Manabu Tateno, Shuichi Ezaki, Toshiaki Asada
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Publication number: 20090025666Abstract: The rotary motion of a camshaft is transmitted from a first drive cam to a slide surface of a swing cam arm via intermediate members so that the swing cam arm lifts a valve. In this instance, the operating characteristic of the valve changes when the rotation position of a control shaft changes to change the positions of the intermediate members on the slide surface. When the operating characteristic control mode for the valve is to be changed from variable control to fixed control, coupling means couples the swing cam arm and input arm, thereby causing a second drive cam to swing the swing cam arm. The setting for the lift amount of the valve that is obtained when the second drive cam swings the swing cam arm is not smaller than a maximum lift amount setting for a situation where the first drive cam swings the swing cam arm.Type: ApplicationFiled: May 9, 2006Publication date: January 29, 2009Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Manabu Tateno, Shuichi Ezaki
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Publication number: 20080302320Abstract: The present invention relates to a variable valve operating device and makes it possible to reduce the loss in driving force transmission from a camshaft to a valve during a valve lift. The rotary motion of a drive cam 122 is transmitted to a swing member 140 via intermediate rollers 172, 174. A coupling member 164 couples the intermediate rollers 172, 174 to a swing fulcrum 166 that is fastened to a control shaft 132. The swing fulcrum 166 is positioned eccentrically to the center of the control shaft 132. Further, when the control shaft 132 is positioned at a predetermined rotation position, the swing fulcrum 166 is positioned so that the control shaft 132 is placed between the swing fulcrum 166 and the intermediate rollers 172, 174. Preferably, the swing fulcrum 166, the control shaft 132, and the intermediate rollers 172, 174 are aligned.Type: ApplicationFiled: August 30, 2005Publication date: December 11, 2008Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Manabu Tateno, Toshiaki Asada, Shuichi Ezaki
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Patent number: 7441521Abstract: A first arm member and a second arm member are provided. The first arm member is positioned between a cam and a valve body to oscillate in synchronism with the rotation of the cam. The second arm member changes the angle of the first arm member in accordance with the rotation angle of a control shaft. The temperature prevailing in the neighborhood of the control shaft and cam is detected. The rotation angle of the control shaft is corrected so as to avoid the influence of the detected temperature.Type: GrantFiled: December 8, 2004Date of Patent: October 28, 2008Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toshiaki Asada, Shuichi Ezaki, Manabu Tateno
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Patent number: 7424873Abstract: Disclosed is a variable valve mechanism 10 for changing the lift amount and operating angle of an internal combustion engine valve disc 12.Type: GrantFiled: December 7, 2004Date of Patent: September 16, 2008Assignee: Toyota, Jidosha Kabushiki KaishaInventors: Shuichi Ezaki, Toshiaki Asada, Manabu Tateno
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Publication number: 20080210208Abstract: A throttle operation is performed after an internal combustion engine is started. Then, temperature of a catalyst is obtained based on a signal output from a temperature sensor fitted to the catalyst. It is then determined whether the temperature obtained is equal to or higher than the activation temperature. If it is determined that the temperature of the catalyst has not reached the activation temperature, the throttle operation continues. On the other hand, if it is determined that the temperature of the catalyst is equal to or higher than the activation temperature, the non-throttle operation is performed instead of the throttle operation.Type: ApplicationFiled: August 16, 2006Publication date: September 4, 2008Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Manabu Tateno
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Patent number: 7299775Abstract: A variable valve operating device is provided that allows an ideal valve timing-lift characteristic to be realized by associating a change in a valve timing with a change in a valve lift amount. A rotation motion of a drive cam is transmitted to a slide surface of a swing member via an intermediate member. Positions of the intermediate member on the slide surface are varied in association with the rotation of a control shaft by an interlock mechanism. The slide surface is formed to be curved toward the drive cam so that the distance from the center of a camshaft increases toward the farthest point from the swing center of the swing member within the area which the intermediate member contacts from the nearest point from the swing center of the swing member within the area which the intermediate member contacts.Type: GrantFiled: August 30, 2005Date of Patent: November 27, 2007Assignee: Toyota Jidosha Kabushiki KaishaInventors: Manabu Tateno, Toshiaki Asada, Shuichi Ezaki
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Publication number: 20070163523Abstract: Engaging portions 132c, each of which is engaged with a slider gear, are made of an iron based material, and coupler shafts 132d are made of an aluminum alloy material that is the same material as that of a cylinder head. Therefore, compared to a case where the control shaft 132 is entirely made of an iron based material, the thermal expansion coefficient of the control shaft 132 is closer to that of the cylinder head. Therefore, even if the ambient temperature changes, the position of each engaging portion 132c relative to the cylinder head is prevented from being displaced. Also, since the engaging portions 132c are made of an iron based material, the engaging portions 132c have a sufficient strength, which prevents the control shaft 132 from being deformed.Type: ApplicationFiled: January 19, 2005Publication date: July 19, 2007Inventors: Yoshiaki Miyazato, Yuji Yoshihara, Fuminori Hosoda, Takahide Koshimizu, Koichi Shimizu, Manabu Tateno, Masaaki Tani
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Patent number: 7213551Abstract: The present invention provides a compact variable valve operating device that is capable of mechanically changing the operating characteristic of a valve. The rotation motion of a camshaft is input to the valve via a swing member. A slide surface is formed on the swing member. Intermediate members are positioned in contact with both the slide surface and drive cam surface. A support member for supporting the intermediate members is mounted on a control member. The control member can rotate in relation to the camshaft and is interlocked with a control shaft via rotation interlock mechanisms. When the control member rotates in coordination with the rotation of the control shaft, the intermediate members move along the drive cam surface and slide surface. The operating characteristic of the valve then changes in coordination with a positional change of the intermediate members.Type: GrantFiled: August 30, 2005Date of Patent: May 8, 2007Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toshiaki Asada, Shuichi Ezaki, Manabu Tateno
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Publication number: 20070095311Abstract: A variable valve operating device is provided that allows an ideal valve timing-lift characteristic to be realized by associating a change in a valve timing with a change in a valve lift amount. A rotation motion of a drive cam is transmitted to a slide surface of a swing member via an intermediate member. Positions of the intermediate member on the slide surface are varied in association with the rotation of a control shaft by an interlock mechanism. The slide surface is formed to be curved toward the drive cam so that the distance from the center of a camshaft increases toward the farthest point from the swing center of the swing member within the area which the intermediate member contacts from the nearest point from the swing center of the swing member within the area which the intermediate member contacts.Type: ApplicationFiled: August 30, 2005Publication date: May 3, 2007Applicant: Toyota Jidosha Kabushiki KaishaInventors: Manabu Tateno, Toshiaki Asada, Shuichi Ezaki
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Patent number: 7207300Abstract: Intake camshafts 10, 14 for driving valve bodies 32 (intake valve) are positioned in right- and left-hand banks, respectively. A variable valve mechanism 30 is positioned in each of the right- and left-hand banks in such a manner as to form mirror-image symmetry. The variable valve mechanism 30 includes a control shaft 60 for controlling the operating angle of the valve body. The respective control shafts in the right- and left-hand banks are controlled in symmetrical directions. The right- and left-hand intake camshafts 10, 14 rotate in opposite directions and at a speed that is synchronized with the speed of a crankshaft.Type: GrantFiled: December 14, 2004Date of Patent: April 24, 2007Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shuichi Ezaki, Toshiaki Asada, Manabu Tateno
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Publication number: 20070062472Abstract: The present invention provides a compact variable valve operating device that is capable of mechanically changing the operating characteristic of a valve. The rotation motion of a camshaft is input to the valve via a swing member. A slide surface is formed on the swing member. Intermediate members are positioned in contact with both the slide surface and drive cam surface. A support member for supporting the intermediate members is mounted on a control member. The control member can rotate in relation to the camshaft and is interlocked with a control shaft via rotation interlock mechanisms. When the control member rotates in coordination with the rotation of the control shaft, the intermediate members move along the drive cam surface and slide surface. The operating characteristic of the valve then changes in coordination with a positional change of the intermediate members.Type: ApplicationFiled: August 30, 2005Publication date: March 22, 2007Applicant: Toyota Jidosha Kabushiki KaishaInventors: Toshiaki Asada, Shuichi Ezaki, Manabu Tateno
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Patent number: 7174887Abstract: A variable valve mechanism is installed to change the operating angle and lift amount of an intake valve in accordance with the rotation position of a control shaft. A worm wheel is secured to the control shaft. The worm wheel is coupled to a motor actuator via a worm gear. The motor actuator is controlled during a normal operation so that the rotation position of the control shaft changes within a normal rotation range. A low-end stopper and high-end stopper are installed outside the normal rotation range to mechanically restrict the rotation of the control shaft.Type: GrantFiled: February 18, 2005Date of Patent: February 13, 2007Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shuichi Ezaki, Toshiaki Asada, Manabu Tateno
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Publication number: 20060249109Abstract: Disclosed is a variable valve mechanism 10 for changing the lift amount and operating angle of an internal combustion engine valve disc 12.Type: ApplicationFiled: December 7, 2004Publication date: November 9, 2006Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuichi Ezaki, Toshiaki Asada, Manabu Tateno