Abstract: A gasification system for the oxidation of a carbonaceous feedstock to provide a synthesis gas comprising: a reactor chamber for oxidizing the carbonaceous feedstock; a quench section for holding a bath of liquid coolant; an intermediate section having a reactor outlet opening through which the synthesis gas is conducted from the reactor chamber into the bath of the quench section; at least one layer of refractory bricks arranged on the reactor chamber floor, the lower end section of the refractory bricks enclosing the reactor outlet opening and defining the inner diameter thereof; the intermediate section including a number of halved tubes for liquid coolant arranged onto at least part of the reactor chamber floor on a side thereof opposite to the lower end section of the refractory bricks; and a pump system for circulating the liquid coolant through the halved tubes on the reactor chamber floor.

Abstract: A gasification system for the partial oxidation of a carbonaceous feedstock to at least provide a synthesis gas, comprising: a reactor chamber for receiving and partially oxidizing the carbonaceous feedstock; a quench chamber below the floor of the reactor chamber for holding a bath of liquid coolant; an intermediate section at said reactor chamber floor, the intermediate section having a reactor outlet opening through which the reactor chamber communicates with the quench chamber to conduct the synthesis gas from the reactor chamber into the bath of the quench chamber; at least one layer of refractory bricks arranged on and supported by the reactor chamber floor, the lower end section of the refractory bricks enclosing the reactor outlet opening and defining the inner diameter thereof; and a dip tube extending from the reactor outlet opening to the bath of the quench chamber, the dip tube having a widened top section.

Abstract: A gasification system for the partial oxidation of a carbonaceous feedstock to at least provide a synthesis gas, the system comprising a reactor chamber and a quench section below the reactor chamber. An intermediate section connecting the reactor chamber to the quench section comprises at least one layer of refractory bricks arranged on and supported by the reactor chamber floor, the refractory bricks enclosing a reactor outlet opening. A membrane wall extends downwardly from the reactor outlet opening of the reactor chamber floor. A pump system is provided communicating with a source of a liquid coolant for circulating the liquid coolant through the tubes of the membrane wall.

Abstract: A gasification system for the partial oxidation of a carbonaceous feedstock to at least provide a synthesis gas, comprising: a reactor chamber for receiving and partially oxidizing the carbonaceous feedstock, the reactor chamber having a reactor chamber floor; a quench chamber below the floor of the reactor chamber for holding a bath of liquid coolant; an intermediate section at said reactor chamber floor, the intermediate section having a reactor outlet opening through which the reactor chamber communicates with the quench chamber to conduct the synthesis gas from the reactor chamber into the bath of the quench chamber; at least one layer of refractory bricks arranged on and supported by the reactor chamber floor, the lower end section of the refractory bricks enclosing the reactor outlet opening and defining the inner diameter thereof; and a dip tube extending from the reactor outlet opening to the bath of the quench chamber, the dip tube having a widened top section.

Abstract: A gasification system for the oxidation of a carbonaceous feedstock to provide a synthesis gas comprising: a reactor chamber for oxidizing the carbonaceous feedstock; a quench section for holding a bath of liquid coolant; an intermediate section having a reactor outlet opening through which the synthesis gas is conducted from the reactor chamber into the bath of the quench section; at least one layer of refractory bricks arranged on the reactor chamber floor, the lower end section of the refractory brick enclosing the reactor outlet opening and defining the inner diameter thereof; the intermediate section including a number of halved tubes for liquid coolant arranged onto at least part of the reactor chamber floor on a side thereof opposite to the lower end section of the refractory bricks; and a pump system for circulating the liquid coolant through the halved tubes on the reactor chamber floor.

Abstract: A gasification system for the partial oxidation of a carbonaceous feedstock to at least provide a synthesis gas, the system comprising a reactor chamber and a quench section below the reactor chamber. An intermediate section connecting the reactor chamber to the quench section comprises at least one layer of refractory bricks arranged on and supported by the reactor chamber floor, the refractory bricks enclosing a reactor outlet opening. A membrane wall extends downwardly from the reactor outlet opening of the reactor chamber floor. A pump system is provided communicating with a source of a liquid coolant for circulating the liquid coolant through the tubes of the membrane wall.

Abstract: The invention relates to a process for the preparation of a syngas comprising hydrogen and carbon monoxide comprising the steps of: (a) reacting a preheated methane comprising gas with an oxidising gas to obtain a hot raw syngas comprising carbon monoxide and hydrogen; (b) cooling the hot raw syngas resulting from step (a) to obtain the syngas by indirect heat exchange against water to produce saturated steam; (c) further cooling the raw syngas obtained in step (b) by indirect heat exchange against a methane comprising gas to obtain a cooled raw syngas and the preheated methane comprising gas for use in step (a), wherein: (i) steps (b) and (c) take place in a single cooling device for combined indirect heat exchange against water and against the methane comprising gas; and (ii) the preheated methane comprising gas obtained in step (c) has a temperature between 400 and 650° C.

Abstract: A gasification reactor for the partial combustion of a carbonaceous feed comprising a gasifier having a gasifier wall, and a method for monitoring temperature development in the gasifier. the gasifier wall comprises coolant lines. At least one of the coolant lines is a temperature monitoring line connected to a supply of a liquid coolant, in particular water. The temperature monitoring line comprises temperature measuring units for measuring temperature change over at least a section of the temperature monitoring line, where the coolant temperature is below the coolant boiling point.

Abstract: A gasification reactor comprising a pressure vessel encasing a gasifier. Strain gauges are provided in the space between the gasifier tubular wall and the pressure vessel on one or more parts loaded by weight of slag within the gasifier, at the exterior surface of the gasifier tubular wall and/or coolant supply lines. Formation of slag deposits and/or pressure within the gasifier is monitored by measuring strain development in parts exposed to stress induced by weight of the slag deposits or induced by internal pressure, respectively.

Abstract: A gasification reactor including a gasifier having a tubular gastight wall with a discharge channel or dip tube at its lower end leading into a lower slag collection bath. The gastight wall and the slag collection bath are arranged within a pressure vessel. An annular space between the pressure vessel and the gasifier with the discharge channel is separated in a high pressure top section and a low pressure lower section by a sealing arrangement having a damper. The damper can for instance be a hydraulic lock, or a lower seal at a distance below an upper seal.

Abstract: A vessel for cooling syngas comprising a syngas collection chamber and a quench chamber, wherein the syngas collection chamber has a syngas outlet which is fluidly connected with the quench chamber via a tubular diptube, wherein the syngas outlet comprises of a tubular part having a diameter which is smaller than the diameter of the tubular diptube and is co-axial with the diptube, and wherein the tubular part terminates at a point within the diptube such that an annular space is formed between the tubular part and the diptube, and wherein in the annular space a discharge conduit for a liquid water is present having a discharge opening located such to direct the liquid water along the inner wall of the diptube.

Abstract: A gasification reactor comprising a gasifier with a tubular gastight wall arranged within a pressure vessel. The gasification reactor comprises one or more pressure responsive devices comprising a sleeve with a cooled section extending outwardly from an opening in the gastight wall. The pressure responsive devices can, e.g., include a pressure measurement device and/or a pressure equalizer. Method of using a pressure responsive device with such a gasifier, wherein a heat sluice is used formed by a sleeve with a cooled section extending outwardly from an opening in the gastight wall.

Abstract: A gasification reactor comprising a gasifier with a tubular gastight wall arranged within a pressure vessel. The gasification reactor comprises one or more pressure responsive devices comprising a sleeve with a cooled section extending outwardly from an opening in the gastight wall. The pressure responsive devices can, e.g., include a pressure measurement device and/or a pressure equalizer. Method of using a pressure responsive device with such a gasifier, wherein a heat sluice is used formed by a sleeve with a cooled section extending outwardly from an opening in the gastight wall.

Abstract: One illustrative method disclosed herein includes forming a seed layer above a structure, forming a nucleation layer on the seed layer, forming a plurality of spaced-apart, vertically oriented alloy structures that are comprised of materials from the seed layer and the nucleation layer, forming a sacrificial material layer above the nucleation layer and around the alloy structures, performing an etching process to remove the alloy structures and portions of the seed layer so as to thereby define a plurality of openings, forming an initial masking structure in each of the openings, performing an etching process to remove the sacrificial material layer and the nucleation layer so as to thereby expose the structure and define a masking layer comprised of the initial masking structures, and performing at least one process operation on the structure through the masking layer.

Abstract: A gasification reactor including a gasifier with a tubular gastight wall arranged within a pressure vessel. The tubular gastight wall is provided with one or more pressure relief passages sealed by a rupture element. The pressure relief passages can be provided with a cooled section, such as a double walled section confining a coolant channel.

Abstract: One illustrative method disclosed herein includes forming a seed layer above a structure, forming a nucleation layer on the seed layer, forming a plurality of spaced-apart, vertically oriented alloy structures that are comprised of materials from the seed layer and the nucleation layer, forming a sacrificial material layer above the nucleation layer and around the alloy structures, performing an etching process to remove the alloy structures and portions of the seed layer so as to thereby define a plurality of openings, forming an initial masking structure in each of the openings, performing an etching process to remove the sacrificial material layer and the nucleation layer so as to thereby expose the structure and define a masking layer comprised of the initial masking structures, and performing at least one process operation on the structure through the masking layer.

Abstract: One illustrative method disclosed herein includes forming a seed layer above a substrate that includes a conductive region, wherein the seed layer is comprised of a metal-containing material, forming a nucleation layer on the seed layer, wherein the nucleation layer is comprised of a transition metal oxide ceramic material, and performing a thermal treatment process at a temperature so as to generate a plurality of spaced-apart, vertically oriented alloy structures, wherein the alloy structures are comprised of at least one material from the seed layer and at least one material from the nucleation layer.

Abstract: One illustrative method disclosed herein includes forming a seed layer above a substrate that includes a conductive region, wherein the seed layer is comprised of a metal-containing material, forming a nucleation layer on the seed layer, wherein the nucleation layer is comprised of a transition metal oxide ceramic material, and performing a thermal treatment process at a temperature so as to generate a plurality of spaced-apart, vertically oriented alloy structures, wherein the alloy structures are comprised of at least one material from the seed layer and at least one material from the nucleation layer.

Abstract: One illustrative method disclosed herein includes forming a seed layer above a substrate that includes a conductive region, wherein the seed layer is comprised of a metal-containing material, forming a nucleation layer on the seed layer, wherein the nucleation layer is comprised of a transition metal oxide ceramic material, and performing a thermal treatment process at a temperature so as to generate a plurality of spaced-apart, vertically oriented alloy structures, wherein the alloy structures are comprised of at least one material from the seed layer and at least one material from the nucleation layer.

Abstract: A gasification reactor including a gasifier with a tubular gastight wall arranged within a pressure vessel. The tubular gastight wall is provided with one or more pressure relief passages sealed by a rupture element. The pressure relief passages can be provided with a cooled section, such as a double walled section confining a coolant channel.