Abstract: A heat exchanger assembly having first and second heat exchangers having a tube-fin construction. The first heat exchanger is configured to cool a first fluid. The second heat exchanger has a first portion for cooling the first fluid and a second portion for cooling a second fluid. Cooling air passes through the first heat exchanger before passing through the second heat exchanger.

Abstract: A system and method of selecting air intake between 100% fresh air mode and 100% recirculated air mode for optimum heating/cooling performance, fuel economy and/or high voltage (HV) battery power consumption is disclosed. The system and method includes a partial recirculation control strategy in which the air inlet door is moved progressively to any position by taking into account cooling/heating loads and cabin fogging probability. As cooling/heating loads increase the air inlet door moves toward 100% recirculation mode. As fogging probability increases the air inlet door moves toward 100% fresh air mode. By selectively choosing a position between 100% recirculation and 100% fresh air, fuel economy and/or HV battery power consumption is optimized without compromising passenger comfort or causing fogging on interior glass surfaces. In cooling applications the compressor load is minimized and air conditioning performance is improved due to the reduced evaporator cooling load.

Abstract: A vehicle compressor is controlled based on an environment parameter and a vehicle status parameter. In at least one embodiment, a temperature control system for a vehicle including an engine is provided. The system includes a compressor having a target operating speed. The system also includes an environment sensor arrangement configured to sense an environment parameter and a vehicle status sensor arrangement configured to sense a vehicle status parameter. The system further includes a control module that determines a maximum operating speed of the compressor as a function of both the environment parameter and the vehicle status parameter. The control module limits an operating speed of the compressor to the maximum operating speed if the target operating speed is greater than the maximum operating speed.

Abstract: A method and system for detecting a low charge condition in an air conditioner for a vehicle. The system first determines whether noise factors are present that would interfere with reliably measuring a pressure delta. If noise factors are not present, the system determines a pressure delta value for the compressor by comparing the high side pressure when the clutch is engaged to a high side pressure when the clutch is disengaged. If the pressure delta value is less than a threshold value, a low charge condition may be recorded. When the number of low charge conditions detected exceeds a predetermined number of events, the system may set a temperature diagnostic trouble code, disable the air conditioning system and alert the driver of a potential problem.

Abstract: A vehicle compressor is controlled based on an environment parameter and a vehicle status parameter. In at least one embodiment, a temperature control system for a vehicle including an engine is provided. The system includes a compressor having a target operating speed. The system also includes an environment sensor arrangement configured to sense an environment parameter and a vehicle status sensor arrangement configured to sense a vehicle status parameter. The system further includes a control module that determines a maximum operating speed of the compressor as a function of both the environment parameter and the vehicle status parameter. The control module limits an operating speed of the compressor to the maximum operating speed if the target operating speed is greater than the maximum operating speed.

Abstract: A door assembly for controlling air flow through a motor vehicle climate control system includes a door panel having a pair of opposed faces and a terminal edge. A seal member is attached to at least one of the pair of opposed faces and has a terminal edge generally disposed along the terminal edge of the panel. A film member overlies the seal member and also has a terminal edge generally disposed along the terminal edge of the panel. The terminal edge of the film member is substantially non-linear such that noise produced by air flow passing around the terminal edge of the panel is minimized.

Abstract: An apparatus for detecting is disclosed for detecting a low level of refrigerant circulating through a motor vehicle refrigerant circuit. The apparatus comprises an electronic logic module, and a pressure transducer and a thermistor preferably located in the refrigerant circuit between the compressor and the evaporator. The pressure transducer generates a signal indicative of the refrigerant pressure, from which the module derives a saturation temperature of the refrigerant. The saturation temperature is compared with the measured temperature to determine if a superheat condition exists indicative of low refrigerant charge exists. When the refrigerant remains at a predetermined level of superheating, the compressor clutch is disengaged to interrupt circulation through the refrigerant circuit.

Abstract: An accumulator is provided for use with a vehicle air conditioning system. The accumulator comprises a housing, an inlet tube, an outlet tube, and an outlet tube shield. The housing includes first and second end portions and a cylindrical body portion which are joined together to define an interior chamber. An inlet opening is provided through which refrigerant in an inlet tube enters the interior chamber. The inlet tube directs the incoming flow of refrigerant against the first end portion of the housing. The outlet tube shield is attached to the inlet tube, and prevents the direct passage of refrigerant between the inlet tube and free end of the outlet tube.