Patents by Inventor Manfred Kobylka

Manfred Kobylka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250129017
    Abstract: The invention relates to a method for preparing isocyanates by reacting corresponding amines with phosgene. The invention further relates to an apparatus for separating exhaust gas flows from a phosgenation reaction.
    Type: Application
    Filed: February 3, 2023
    Publication date: April 24, 2025
    Inventors: Sarmilan Santhakumaran, Lukas Grave, Pascal Scherpian, Manfred Kobylka, Tevfik Topal Hasan, Mark Jacob, Christian Jens, Michael Merkel, Franz-Josef Niemeyer, Christian Toffel
  • Publication number: 20240279162
    Abstract: The invention relates to a tubular reactor for gas phase phosgenation of at least one organic amine comprising • at least one inlet device for starting materials, • an outer shell with inner diameters Dri, • a tubular inner sleeve disposed within a segment of the outer shell, having a length Ls along its longitudinal axis and outer diameters Dso, wherein along at least 50% of length Ls, having an inner diameter Dri and an outer diameter Dso, ratio Rd is from 0.600 to 0.990, calculated by the following equation Rd=Dso/Dri, wherein there is a gap between the inner sleeve and the outer shell, and wherein the inlet device is disposed within the outer shell.
    Type: Application
    Filed: June 10, 2022
    Publication date: August 22, 2024
    Inventors: Michael Merkel, Ernst-Ulrich Rohe, Frank Fantin, Manfred Kobylka, Kevin Kelleher
  • Patent number: 11806646
    Abstract: The present invention relates to a process for thermally separating a mixture comprising a first main component and a second main component, where the boiling point of the first main component is lower than the boiling point of the second main components. The invention further relates to a system for thermal separation comprising a computer for control of the thermal separation which is set up to control the process of the invention. By means of predetermined thermodynamic models, pressure and temperature data are used to ascertain the proportions of first and second main component in bottom product streams.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: November 7, 2023
    Assignee: Covestro Intellectual Property GmbH & Co. KG
    Inventors: Achim Kuepper, Philipp Frenzel, Manfred Kobylka
  • Publication number: 20220380303
    Abstract: The present invention relates to a process for distillative purification of a crude isocyanate obtained by phosgenation of the corresponding amine in a distillation apparatus under vacuum to obtain the corresponding isocyanate, characterized in that at least one liquid ring compressor is used to generate the vacuum in the distillation apparatus, a particular operating liquid is used for the at least one liquid ring compressor, the pressure p on the suction side of the at least one liquid ring compressor is 10 to 200 mbar(a), the operating temperature of the at least one liquid ring compressor is ?17° C. to +15° C.
    Type: Application
    Filed: September 23, 2020
    Publication date: December 1, 2022
    Inventors: Michael Merkel, Martin Ehrig, Manfred Kobylka, Peter Lehner, Tim Loddenkemper, Martin Schiffhauer
  • Patent number: 11279670
    Abstract: Provided is a process for separating an organic isocyanate prepared by reacting an organic amine with a stoichiometric excess of phosgene in the gas phase from the gaseous crude product obtained in the reaction, the process comprising the steps of (i) at least partially condensing the crude product stream containing at least the isocyanate, hydrogen chloride and unconverted phosgene by contacting with at least one liquid stream containing at least one quench liquid in a first separation apparatus to obtain a liquid stream containing at least some of the quench liquid and some of the isocyanate and a gas stream containing at least hydrogen chloride, evaporated quench liquid and phosgene, (ii) discharging the liquid stream obtained in step (i) via a first liquid outlet and of the gas stream obtained in (i) via a first gas conduit and (iii) at least partially condensing and/or absorbing the gas stream discharged in step (ii) through the first gas conduit, wherein that the at least partial condensation and/or abs
    Type: Grant
    Filed: January 12, 2021
    Date of Patent: March 22, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Manfred Kobylka, Michael Merkel, Dominik Duerig, Bernhard Seidel
  • Publication number: 20210370197
    Abstract: The present invention relates to a process for thermally separating a mixture comprising a first main component and a second main component, where the boiling point of the first main component is lower than the boiling point of the second main components. The invention further relates to a system for thermal separation comprising a computer for control of the thermal separation which is set up to control the process of the invention. By means of predetermined thermodynamic models, pressure and temperature data are used to ascertain the proportions of first and second main component in bottom product streams.
    Type: Application
    Filed: October 21, 2019
    Publication date: December 2, 2021
    Inventors: Achim Kuepper, Philipp Frenzel, Manfred Kobylka
  • Publication number: 20210171450
    Abstract: Provided is a process for separating an organic isocyanate prepared by reacting an organic amine with a stoichiometric excess of phosgene in the gas phase from the gaseous crude product obtained in the reaction, the process comprising the steps of (i) at least partially condensing the crude product stream containing at least the isocyanate, hydrogen chloride and unconverted phosgene by contacting with at least one liquid stream containing at least one quench liquid in a first separation apparatus to obtain a liquid stream containing at least some of the quench liquid and some of the isocyanate and a gas stream containing at least hydrogen chloride, evaporated quench liquid and phosgene, (ii) discharging the liquid stream obtained in step (i) via a first liquid outlet and of the gas stream obtained in (i) via a first gas conduit and (iii) at least partially condensing and/or absorbing the gas stream discharged in step (ii) through the first gas conduit, wherein that the at least partial condensation and/or abs
    Type: Application
    Filed: January 12, 2021
    Publication date: June 10, 2021
    Inventors: Manfred Kobylka, Michael Merkel, Dominik Duerig, Bernhard Seidel
  • Patent number: 10919845
    Abstract: The invention relates to a cleaning device for separating an organic isocyanate produced by the reaction of an organic amine with a stoichiometric excess of phosgene in the gas phase from the gaseous raw product obtained in the reaction, said device comprising a first separating body comprising at least one raw product supply line for a gaseous raw product flow containing at least the isocyanate, hydrogen chloride and non-reacted phosgene, a first liquid supply line for a liquid flow containing at least one quench liquid, and a first liquid discharge line for a liquid flow containing at least part of the quench liquid and part of the isocyanate, a first gas line for transporting a gas flow containing at least hydrogen chloride, evaporated quench liquid and phosgene leading away from the first separating body.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: February 16, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Manfred Kobylka, Michael Merkel, Dominik Duerig, Bernhard Seidel
  • Patent number: 10843927
    Abstract: The present invention relates to a method for producing purified phosgene vapor, comprising the following steps: 1) providing a gas flow obtainable from the reaction of chlorine with carbon monoxide and comprising phosgene and carbon monoxide; 2) one-stage or multi-stage condensation of the gas flow and separation of non-condensable residue gases; 3) one-stage or multi-stage evaporation of the liquid phosgene obtained in step 2) and optional overheating of the produced phosgene vapour, wherein there is an energy integration between one or more of the condensation steps of step 2) and one or more of the evaporation steps in step 3) and the pressure in the last condensation step is between ?0.2 and ?6.0 bar higher than in the first evaporation step.
    Type: Grant
    Filed: June 22, 2018
    Date of Patent: November 24, 2020
    Assignee: Covestro Deutschland AG
    Inventors: Michael Merkel, Martin Ehrig, Manfred Kobylka, Jan Morbach, Maria Carrascosa Mas, Christian Morten Jens
  • Publication number: 20200180965
    Abstract: The present invention relates to a method for producing purified phosgene vapor, comprising the following steps: 1) providing a gas flow obtainable from the reaction of chlorine with carbon monoxide and comprising phosgene and carbon monoxide; 2) one-stage or multi-stage condensation of the gas flow and separation of non-condensable residue gases; 3) one-stage or multi-stage evaporation of the liquid phosgene obtained in step 2) and optional overheating of the produced phosgene vapour, wherein there is an energy integration between one or more of the condensation steps of step 2) and one or more of the evaporation steps in step 3) and the pressure in the last condensation step is between 0.2 and 6.0 bar higher than in the first evaporation step.
    Type: Application
    Filed: June 22, 2018
    Publication date: June 11, 2020
    Inventors: Michael Merkel, Martin Ehrig, Manfred Kobylka, Jan Morbach, Maria Carrascosa Mas, Christian Morten Jens
  • Publication number: 20200024225
    Abstract: The invention relates to a cleaning device for separating an organic isocyanate produced by the reaction of an organic amine with a stoichiometric excess of phosgene in the gas phase from the gaseous raw product obtained in the reaction, said device comprising a first separating body comprising at least one raw product supply line for a gaseous raw product flow containing at least the isocyanate, hydrogen chloride and non-reacted phosgene, a first liquid supply line for a liquid flow containing at least one quench liquid, and a first liquid discharge line for a liquid flow containing at least part of the quench liquid and part of the isocyanate, a first gas line for transporting a gas flow containing at least hydrogen chloride, evaporated quench liquid and phosgene leading away from the first separating body.
    Type: Application
    Filed: March 29, 2018
    Publication date: January 23, 2020
    Inventors: Manfred Kobylka, Michael Merkel, Dominik Duerig, Bernhard Seidel