Abstract: An automated wall frame assembly system for use in assembling a wall frame includes an advancer assembly including a conveyor system configured to transport first frame members along an assembly axis to an output of the conveyor system. A frame unit is disposed generally at the output of the conveyor system and is configured to receive the first frame members from the conveyor system and attach a second frame member to the first frame members. A gantry assembly is disposed above the advancer assembly. The gantry assembly includes a gantry frame and at least one gantry tool movably attached to the gantry frame. The gantry tool is operable to deliver the second frame member to the advancer assembly from a location above the advancer assembly for being attached to the first frame members.

Abstract: A lumber cutting and delivery system for use in assembling trusses on a truss table includes a saw for cutting a piece of material into pieces of a truss. A trunk conveyor system receives the pieces cut from the saw. The trunk conveyor system has a first conveying element to transport the pieces over a distance in a travel direction and an ejector for discharging the pieces from the first conveying element in a first discharge direction. A branch conveyor system is configured to receive the pieces discharged from the trunk conveyor system in the first discharge direction. The branch conveyor system has a main conveying element to transport the pieces.

Abstract: A lumber cutting and delivery system for use in assembling trusses on a truss table includes a saw configured to receive a piece of material therein. The saw is configured to cut the piece of material into one or more pieces and at different lengths and angles so that at least some of the one or more pieces are the components of at least one truss. A trunk conveyor system is positioned to receive the one or more pieces cut from the saw. The trunk conveyor system has a first conveying element to transport the one or more pieces over a distance in a travel direction and an ejector configured to discharge the one or more pieces from the first conveying element in a first discharge direction. A branch conveyor system is configured to receive the one or more pieces discharged from the trunk conveyor system in the first discharge direction. The branch conveyor system has a main conveying element to transport the one or more pieces.

Abstract: A lumber assembly and finishing system for use in assembling constructs includes a lumber table configured to support arranged pieces of lumber. A press station presses nailing plates into the pieces of lumber to join the pieces of lumber together to form the lumber construct. A lumber construct transporter moves the arranged pieces of lumber from the lumber table to the press station while keeping the pieces of lumber in their arranged configuration.

Abstract: A lumber cutting and delivery system for use in assembling trusses on a truss table includes a saw configured to receive a piece of material therein. The saw is configured to cut the piece of material into one or more pieces and at different lengths and angles so that at least some of the one or more pieces are the components of at least one truss. A trunk conveyor system is positioned to receive the one or more pieces cut from the saw. The trunk conveyor system has a first conveying element to transport the one or more pieces over a distance in a travel direction and an ejector configured to discharge the one or more pieces from the first conveying element in a first discharge direction. A branch conveyor system is configured to receive the one or more pieces discharged from the trunk conveyor system in the first discharge direction. The branch conveyor system has a main conveying element to transport the one or more pieces.

Abstract: An adjustable leg for a truss fabrication system used in mass production of trusses. The system has a truss set-up table and a gantry press movable relative to the truss set-up table for pressing nailing plates into truss members. The table is supported on legs which are readily adjustable in height even after installation of the table to maintain the table in a level orientation.

Abstract: A truss fabrication system and method for use in fabricating trusses has a truss set-up table and a gantry movable relative to the truss set-up table for pressing connector plates into truss members. A wheel guide directs movement of the roller assembly relative to the truss set-up table. The truss set-up table has a substantially horizontal table deck having a side edge, and extension arms projecting generally horizontally outward from the side edge. A gantry press moves relative to the truss set-up table and is sized and arranged relative to the truss set-up table for pressing connector plates into truss members supported on the table deck and for pressing connector plates into truss members supported on the extension arms. The extension arms are spaced apart from each other along the table deck side edge to define work bays sized to permit a worker to pass into the work bay to the table deck side edge for manipulating the truss components on the table deck.

Abstract: A locator for locating and holding a structural member in engagement with an adjacent structural member at a predetermined position of an assembly apparatus during a truss assembly operation. The locator includes a stop configured for engaging the structural member. A securing device includes a body operatively connected to the stop and a holding member movable relative to the body between an extended position for engaging the assembly apparatus to hold the securing device at a fixed position on the assembly apparatus and a retracted position to release the securing device and enable moving the locator to a different location. The securing device includes a hand-operable actuator for manually moving the holding member between the extended and retracted positions.