Abstract: A drilling tool having a body, at least one blade extending from the body, and a first cutting element attached to the at least one blade. The first cutting element includes a cutting face at an opposite axial end from a base, a side surface extending from the base to the cutting face, an edge formed at the intersection between the cutting face and the side surface, and an elongated protrusion formed at the cutting face and extending between opposite sides of the edge. The elongated protrusion has a geometry including a border extending around a concave surface, a face chamfer formed around the border, and sloped surfaces extending between the border and the edge. An edge chamfer is between the face chamfer and the edge.

Abstract: A cutting element has a cutting face at an opposite axial end from a base, a side surface extending from the base to the cutting face, an edge formed at the intersection between the cutting face and the side surface, and an elongated protrusion formed at the cutting face and extending between opposite sides of the edge, wherein the elongated protrusion has a geometry including a border extending around a concave surface and sloped surfaces extending between the border and the edge, and wherein the concave surface has a major axis dimension measured between opposite sides of the border and a minor axis dimension measured perpendicularly to the major axis dimension and ranging from 50 percent to 99 percent of the major axis dimension.

Abstract: A cutting element has a cutting face at an opposite axial end from a base, a side surface extending from the base to the cutting face, an edge formed at the intersection between the cutting face and the side surface, and an elongated protrusion formed at the cutting face and extending between opposite sides of the edge, wherein the elongated protrusion has a geometry including a border extending around a concave surface and sloped surfaces extending between the border and the edge, and wherein the concave surface has a major axis dimension measured between opposite sides of the border and a minor axis dimension measured perpendicularly to the major axis dimension and ranging from 50 percent to 99 percent of the major axis dimension.

Abstract: The expandable tools disclosed herein may be used as an underreamer to enlarge a borehole, or may be used to stabilize a drilling system in a previously underreamed borehole or in a borehole that is being underreamed while drilling progresses. At least one moveable arm, which translates between a collapsed and expanded position in response to a differential pressure between the axial flowbore and the wellbore, includes a borehole-engaging surface with cutting elements and at least one nozzle to direct a fluid across the borehole-engaging surface. Flow directing elements on the external surface of the tool may be used to decrease the flow area in an annulus between the tool and the wellbore and directs fluid flow in the annulus toward the borehole-engaging surface.

Abstract: A cutting structure for use with a reamer in enlarging a borehole in a subterranean formation includes a plurality of cutter blocks, radially extendable from a reamer body away from a central axis of the reamer body, each of the plurality of cutter blocks comprising at least one cutter blade thereon, wherein an angular spacing about the central axis of the reamer body between the at least one cutter blade on each of the plurality of cutter blocks is unequal.

Abstract: A cutting structure for use with a reamer in enlarging a borehole in a subterranean formation includes a plurality of cutter blocks, radially extendable from a reamer body away from a central axis of the reamer body, each of the plurality of cutter blocks comprising at least one cutter blade thereon, wherein an angular spacing about the central axis of the reamer body between the at least one cutter blade on each of the plurality of cutter blocks is unequal.

Abstract: A cutting structure for use with a reamer in enlarging a borehole in a subterranean formation includes a plurality of cutter blocks, radially extendable from a reamer body away from a central axis of the reamer body, each of the plurality of cutter blocks comprising at least one cutter blade thereon, wherein an angular spacing about the central axis of the reamer body between the at least one cutter blade on each of the plurality of cutter blocks is unequal.

Abstract: Various embodiments of an expandable downhole tool for use in drilling of a wellbore are disclosed. The expandable tools disclosed herein may be used as an underreamer to enlarge a borehole, or may be used to stabilize a drilling system in a previously underreamed borehole or in a borehole that is being underreamed while drilling progresses. The various embodiments of the expandable tools disclosed herein have a higher hydraulic capacity than prior art underreamers. An increase in hydraulic energy delivered to the cutting structures may advantageously improve the rate of removal of cuttings from the cutting structures (improved cuttings evacuation), may decrease cutter element wear, and may prevent damage or premature failure. Improved cuttings evacuation may also provide for improved cutting action and increased penetration rates.

Abstract: A cutting structure for use with a reamer in enlarging a borehole in a subterranean formation includes a plurality of cutter blocks, radially extendable from a reamer body away from a central axis of the reamer body, each of the plurality of cutter blocks comprising at least one cutter blade thereon, wherein an angular spacing about the central axis of the reamer body between the at least one cutter blade on each of the plurality of cutter blocks is unequal.