Patents by Inventor Marc A. Hayes

Marc A. Hayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10076856
    Abstract: A method of forming a decorative article comprising placing a decorative cover sheet comprising an untextured skin layer, a cushion foam layer and an adhesive layer in a mold space between a front mold half and a rear mold half, placing a substrate on the rear mold half, heating a textured front mold surface and the skin layer with a first heater arrangement between the front mold half and the cover sheet, heating the cover sheet and the substrate with a second heater arrangement between the cover sheet and the rear mold half, forming the skin layer of the decorative cover sheet into contact with the textured front mold surface, forming into the skin layer a textured surface from the textured front mold surface, pressing the substrate against the adhesive layer of the decorative cover sheet, and bonding the cover sheet to the substrate with the adhesive layer.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: September 18, 2018
    Assignee: International Automotive Components Group North America, Inc.
    Inventors: Marc A. Hayes, Randy S. Reed
  • Patent number: 8092733
    Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a relatively thin foil, film, fabric, veneer or sheet of paper.
    Type: Grant
    Filed: September 21, 2009
    Date of Patent: January 10, 2012
    Assignee: International Automotive Components Group North America, Inc.
    Inventors: Marc A. Hayes, Mark K. Neitzke
  • Patent number: 8083979
    Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a decorative layer, the decorative layer comprising a relatively thin metal foil, film, fabric, veneer or sheet of paper having a digital image from an inkjet printer deposited on a front surface thereof. In one exemplary embodiment, the appearance of a wood veneer may be modified by digitally printing a burl pattern over the wood grain surface of the veneer prior to injection molding.
    Type: Grant
    Filed: September 21, 2009
    Date of Patent: December 27, 2011
    Assignee: International Automotive Components Group North America, Inc.
    Inventors: Marc A. Hayes, Mark K. Neitzke, Michael W. Cass
  • Patent number: 7981342
    Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a thin foil, film, fabric or veneer. A method is also disclosed for coating the exposed surface of the decorative layer between injection of the backing and outer layers to impart a desired visual effect or repair the surface. Use of multiple layers of decorative film, clear plastic and colored/opaque plastic is also disclosed to provide distinguishing visual effects.
    Type: Grant
    Filed: January 12, 2009
    Date of Patent: July 19, 2011
    Assignee: International Automotive Components Group North America, Inc.
    Inventors: Marc A. Hayes, Mark K. Neitzke, Michael W. Cass
  • Publication number: 20100167026
    Abstract: A method of manufacturing decorative appliqués having a decorative outer layer, a clear backing layer which provides exceptional “depth of image” and a substrate layer is provided. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a clear plastic behind the surface of a thin substantially transparent film, fabric or sheet and backing such decorative composites with a substrate layer. The presence of the clear layer behind the relatively transparent decorative layer provides enhanced depth of image to the features of the decorative layer.
    Type: Application
    Filed: January 17, 2008
    Publication date: July 1, 2010
    Inventor: Marc A. Hayes
  • Publication number: 20100075140
    Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a relatively thin foil, film, fabric, veneer or sheet of paper.
    Type: Application
    Filed: September 21, 2009
    Publication date: March 25, 2010
    Applicant: International Automotive Components Group North America, Inc.
    Inventors: Marc A. Hayes, Mark K. Neitzke
  • Publication number: 20070045046
    Abstract: A hunting stand system transformable between elevated, floating, and ski-mounted configurations. A cabin is hauled by and semi-permanently mounted upon a trailer by pinning. When the destination is reached, the cabin is unpinned and then elevated by a power winch within the enclosure. A cable routed upwardly through a guide tube exits the roof and is connected to an overhanging support. Once the cable is secured, the cabin is raised upwardly away from the trailer by the winch, and suitable legs are pinned to spaced apart struts in the floor with T-fittings that enable vertical and horizontal adjustments. With the legs installed, the cabin is lowered slightly to tension the legs. For transportation the cabin is pinned to the atop a pair of transverse adaptor tubes pinned to the trailer frame. The adaptor tubes enable attachment of a pair of floats or skis.
    Type: Application
    Filed: August 30, 2005
    Publication date: March 1, 2007
    Inventor: Marc A. Hayes