Patents by Inventor Marc A. Pepera
Marc A. Pepera has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7166742Abstract: A fluid bed process for the manufacture of vinyl acetate from ethylene, acetic acid and oxygen comprising feeding ethylene and acetic acid into a fluid bed reactor through a first inlet, introducing the oxygen into the reactor through a second inlet, co-joining the oxygen, ethylene and acetic acid in the reactor in contact with a fluid bed catalyst to produce vinyl acetate. The particle size diameter of the particulate catalyst material has a range of 60% of the particles being below 200 microns (0.1 mm) with no more than 40% of the particles being below 40 microns (0.04 mm).Type: GrantFiled: November 25, 2003Date of Patent: January 23, 2007Assignee: The Standard Oil CompanyInventors: Larry M. Cirjak, Michael F. Lemanski, David R. Wagner, Nancy C. Benkalowycz, Patricia R. Blum, Marc A. Pepera, Christos Paparizos
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Publication number: 20040106822Abstract: A fluid bed process for the manufacture of vinyl acetate from ethylene, acetic acid and oxygen comprising feeding ethylene and acetic acid into a fluid bed reactor through a first inlet, introducing the oxygen into the reactor through a second inlet, co-joining the oxygen, ethylene and acetic acid in the reactor in contact with a fluid bed catalyst to produce vinyl acetate. The particle size diameter of the particulate catalyst material has a range of 60% of the particles being below 200 microns (0.1 mm) with no more than 40% of the particles being below 40 microns (0.04 mm).Type: ApplicationFiled: November 25, 2003Publication date: June 3, 2004Inventors: Larry M. Cirjak, Michael F. Lemanski, David R. Wagner, Nancy C. Benkalowycz, Patricia R. Blum, Marc A. Pepera, Christos Paparizos
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Publication number: 20020058833Abstract: A fluid bed process for the manufacture of vinyl acetate from ethylene, acetic acid and oxygen comprising feeding ethylene and acetic acid into a fluid bed reactor through a first inlet, introducing the oxygen into the reactor through a second inlet, co-joining the oxygen, ethylene and acetic acid in the reactor in contact with a fluid bed catalyst to produce vinyl acetate. The particle size diameter of the particulate catalyst material has a range of 60% of the particles being below 200 microns (0.1 mm) with no more than 40% of the particles being below 40 microns (0.04 mm).Type: ApplicationFiled: October 17, 2001Publication date: May 16, 2002Inventors: Larry M. Cirjak, Michael F. Lemanski, David R. Wagner, Nancy C. Benkalowycz, Patricia R. Blum, Marc A. Pepera, Christos Paparizos
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Patent number: 6043185Abstract: A catalyst useful in the manufacture of acrylonitrile or methacrylonitrile by the catalytic reaction in the vapor phase of a paraffin selected from propane and isobutane with molecular oxygen and ammonia by catalytic contact of the reactants in a reaction zone with a catalyst, the feed composition having a mole ratio of the paraffin to ammonia in the range of about 1.0 to 10 and a mole ratio of paraffin to oxygen in the range of about 1.0 to 10, wherein said catalyst has the elements in the proportions indicated by the empirical formula:MO.sub.a V.sub.b Sb.sub.c Ga.sub.d X.sub.e O.sub.xwhereX is one or more of As, Te, Se, Nb, Ta, W, Ti, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ni, Pd, Pt, B, In, Ce, Re, Ir, Ge, Sn, Bi, Y, Pr, an alkali metal, and an alkaline earth metal, preferably Nb, Ce, Fe, Ge, Sn, In, As, Se, and B, especially preferred being Nb,a equals 1,b equals 0.0 to 0.99, preferably 0.1 to 0.5,c equals 0.01 to 0.9, preferably 0.05 to 0.5,d equals 0.01 to 0.5, preferably 0.01 to 0.4,e equals 0.0 to 1.Type: GrantFiled: April 2, 1999Date of Patent: March 28, 2000Assignee: The Standard Oil CompanyInventors: Larry M. Cirjak, Anne Venturelli, Timothy J. Cassidy, Marc A. Pepera, Tama L. Drenski
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Patent number: 5783726Abstract: A process of producing a fluid bed oxacylation catalyst for olefins and diolefins having the following formula Pd--M--A whereM=Au, Cd, Bi, Cu, Mn, Fe, Co, Ce, U and mixtures thereof,A=an alkali metal or mixture thereof, andM is present in the range of from 0 to 5 wt %, comprising milling a fixed bed oxacylation catalyst precursor comprising Pd--M on a fixed support with a fluid bed catalyst aqueous binder material to form a uniform aqueous slurry, drying the aqueous slurry to remove the water to form microspheroidal particles of solid fluid bed catalyst precursor, impregnating the microspheroidal particles with a solution of alkali metal salt to form the fluid bed catalyst. The catalyst is particularly useful in the manufacture of vinyl acetate from ethylene, acetic acid and oxygen.Type: GrantFiled: April 21, 1997Date of Patent: July 21, 1998Assignee: The Standard Oil CompanyInventors: Michael F. Lemanski, Christos Paparizos, Patricia R. Blum, Larry M. Cirjak, Marc A. Pepera
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Patent number: 5710318Abstract: A fluid bed process for the manufacture of vinyl acetate from ethylene, acetic acid and oxygen comprising feeding a gaseous mixture comprising ethylene and acetic acid into a fluid bed reactor through a first inlet, introducing the oxygen into the reactor through a second inlet, co-joining the oxygen, ethylene and acetic acid in the reactor in contact with a fluid bed catalyst to produce vinyl acetate. The particle size diameter of the particulate catalyst material has a range of 60% of the particles being below 200 microns (0.1 mm) with no more than 40% of the particles being below 40 microns (0.04 mm).Type: GrantFiled: August 27, 1996Date of Patent: January 20, 1998Assignee: The Standard Oil CompanyInventors: Larry M. Cirjak, Michael F. Lemanski, David R. Wagner, Nancy C. Benkalowycz, Patricia R. Blum, Marc A. Pepera, Christos Paparizos
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Patent number: 5665667Abstract: A process of producing a fluid bed oxacylation catalyst for olefins and diolefins having the following formula Pd-M-A whereM=Au, Cd, Bi, Cu, Mn, Fe, Co, Ce, U and mixtures thereof,A=an alkali metal or mixture thereof, andM is present in the range of from 0 to 5 wt %,comprising milling a fixed bed oxacylation catalyst precursor comprising Pd-M on a fixed support with a fluid bed catalyst aqueous binder material to form a uniform aqueous slurry, drying the aqueous slurry to remove the water to form microspheroidal particles of solid fluid bed catalyst precursor, impregnating the microspheroidal particles with a solution of alkali metal salt to form the fluid bed catalyst. The catalyst is particularly useful in the manufacture of vinyl acetate from ethylene, acetic acid and oxygen.Type: GrantFiled: January 20, 1995Date of Patent: September 9, 1997Assignee: The Standard Oil CompanyInventors: Michael F. Lemanski, Christos Paparizos, Patricia R. Blum, Larry M. Cirjak, Marc A. Pepera
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Patent number: 5591688Abstract: A process for the preparation of a fluid bed vinyl acetate (VAM) catalyst comprising impregnating a support comprising a mixture of substantially inert microspheroidal particles with a solution comprising a halide-free metal salt of Pd and M, wherein M comprises Ba, Au, La, Nb, Ce, Zn, Pb, Ca, Sr, Sb or mixtures thereof, reducing the metal salts to form a deposit of Pd and M on the support surface and impregnating the support with at least one halide-free alkali metal salt. At least 50% of the particles used for the microspheroidal support have a particle size below 100 microns, preferably below 60 microns.Type: GrantFiled: January 20, 1995Date of Patent: January 7, 1997Assignee: The Standard Oil CompanyInventors: Patricia R. Blum, Larry M. Cirjak, Marc A. Pepera, Christos Paparizos
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Patent number: 5550281Abstract: A fluid bed process for the manufacture of vinyl acetate from ethylene, acetic acid and oxygen comprising feeding a gaseous mixture comprising ethylene and acetic acid into a fluid bed reactor through a first inlet, introducing the oxygen into the reactor through a second inlet, co-joining the oxygen, ethylene and acetic acid in the reactor in contact with a fluid bed catalyst to produce vinyl acetate. The particle size diameter of the particulate catalyst material has a range of 60% of the particles being below 200 microns (0.1 mm) with no more than 40% of the particles being below 40 microns (0.04 mm).Type: GrantFiled: June 2, 1994Date of Patent: August 27, 1996Inventors: Larry M. Cirjak, Michael F. Lemanski, David R. Wagner, Nancy C. Benkalowycz, Patricia R. Blum, Marc A. Pepera, Christos Paparizos
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Patent number: 5536693Abstract: A process of producing a fluid bed oxacylation catalyst for olefins and diolefins having the following formula Pd-M-A whereM=Au, Cd, Bi, Cu, Mn, Fe, Co, Ce, U and mixtures thereof,A=an alkali metal or mixture thereof, andM is present in the range of from 0 to 5 wt %, comprising milling a fixed bed oxacylation catalyst precursor comprising Pd-M on a fixed support with a fluid bed catalyst aqueous binder material to form a uniform aqueous slurry, drying the aqueous slurry to remove the water to form microspheroidal particles of solid fluid bed catalyst precursor, impregnating the microspheroidal particles with a solution of alkali metal salt to form the fluid bed catalyst. The catalyst is particularly useful in the manufacture of vinyl acetate from ethylene, acetic acid and oxygen.Type: GrantFiled: June 2, 1994Date of Patent: July 16, 1996Assignee: The Standard Oil CompanyInventors: Michael F. Lemanski, Christos Paparizos, Patricia R. Blum, Larry M. Cirjak, Marc A. Pepera
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Patent number: 5300682Abstract: Disclosed is a process for making acetic acid which comprises oxidizing ethane with molecular oxygen in a reaction zone at a pressure of at least 100 psig while the reactants are in contact with a solid catalyst having the elements and relative atomic proportions indicated by the empirical formula:VP.sub.a M.sub.b O.sub.xwhere M is one or more optional element selected from Co, Cu, Re, Fe, Ni, Nb, Cr, W, U, Ta, Ti, Zr, Zn, Hf, Mn, Pt, Pd, Sn, Sb, Bi, Ce, As, Ag, and Au,whereina is 0.5 to 3,b is 0 to 1, andx is a number determined by the valence requirements of the other elements in the catalyst, andwherein said catalyst contains crystalline vanadyl pyrophosphate.Type: GrantFiled: April 29, 1992Date of Patent: April 5, 1994Assignee: The Standard Oil Co.Inventors: Patricia R. Blum, Marc A. Pepera
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Patent number: 4801569Abstract: A novel system for the preparation of maleic anhydride by catalytic oxidation of a hydrocarbon such as butane wherein the catalyst system comprising a mixture of (1) a mixed vanadium-phosphate catalyst and (2) a noncatalytic material comprising an oxide of a Group IA-IIIA element, Pb, In, Sb, Sn, Tl, Bi or mixtures thereof.Type: GrantFiled: October 30, 1985Date of Patent: January 31, 1989Assignee: The Standard Oil CompanyInventors: Michael J. Desmond, Marc A. Pepera
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Patent number: 4710484Abstract: Improved supported, mixed-metal oxide oxidation catalysts are prepared by conditioning a devolatilized catalyst precursor with an alcohol prior to calacining the precursor to a finished catalyst. For example, a promoted bismuth phosphomolybdate oxidation catalyst useful for converting propylene to acrolein demonstrates enhanced performance characteristics when the devolatilized catalyst precursor is subjected to boiling ethanol prior to calcining it to a finished catalyst.Type: GrantFiled: June 25, 1982Date of Patent: December 1, 1987Assignee: The Standard Oil CompanyInventors: Serge R. Dolhyj, Wilfrid G. Shaw, Marc A. Pepera
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Patent number: 4705675Abstract: A method for preparing a molecular sieving metallosilicate is disclosed which comprises(A) providing an aqueous dispersion of colloidal particles comprising contiguous mixtures of silica and the oxide of a transition metal selected from the group consisting of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Zn, Zr, Y or a mixture of two or more of said metals;(B) mixing an effective amount of a mineralizing agent and/or synthesis directing agent with said dispersion to form a gel; and(C) maintaining said gel at a temperature of about 80.degree. C. to about 300.degree. C. for an effective period of time to provide said metallosilicate.Type: GrantFiled: November 16, 1984Date of Patent: November 10, 1987Assignee: The Standard Oil CompanyInventors: Michael J. Desmond, Marc A. Pepera, James L. Callahan
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Patent number: 4686203Abstract: A metal oxide catalyst of high surface area is prepared by dissolving a metal salt in a polar organic solvent, precipitating the metal from solution in a form thermally decomposable to the oxide by means of a precipitating agent which is sparingly soluble in the solution, separating the precipitate, drying and calcining to form the metal oxide. The technique is particularly suitable for the preparation of Group VIIIA metal oxide catalysts which are useful for the conversion of carbon monoxide to hydrocarbons.Type: GrantFiled: June 24, 1985Date of Patent: August 11, 1987Assignee: The Standard Oil CompanyInventors: Michael J. Desmond, Marc A. Pepera
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Patent number: 4634502Abstract: A process for the reductive deposition of polyoxometallate complexes on supports. The process includes the steps of forming a solution of at least one polyoxometallate compound in a solvent, said compound having the formula A.sub.a (L.sub.l M.sub.m J.sub.z O.sub.y), adding a quantity of a support material having electronic conductivity to the solution, charging the solution containing the support material to an electrolytic cell in contact with the cathode thereof, the cell having a separate compartment for the anode, passing a current of from about 0.1 to about 500 mA/cm.sup.2 of electrode area through the cell whereby the support material receives a deposit of a polyoxometallate wherein the average oxidation state of the metals therein has been reduced to a valence greater than zero and, thereafter separating and recovering the support material carrying the reduced metallate complex.Type: GrantFiled: August 26, 1985Date of Patent: January 6, 1987Assignee: The Standard Oil CompanyInventors: James L. Callahan, Michael J. Desmond, Marc A. Pepera
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Patent number: 4607021Abstract: Fly ash is activated by heating a screened magnetic fraction of the ash in a steam atmosphere and then reducing, oxidizing and again reducing the hydrothermally treated fraction. The activated fly ash can be used as a carbon monoxide disproportionating catalyst useful in the production of hydrogen and methane.Type: GrantFiled: January 4, 1982Date of Patent: August 19, 1986Assignee: The Standard Oil CompanyInventors: David R. Corbin, Louis J. Velenyi, Marc A. Pepera, Serge R. Dolhyj
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Patent number: 4568698Abstract: Catalysts comprising a medium to large port zeolite modified by the oxide or acid of an element selected from the group consisting of Group IIIA to VIIA elements and, a Fischer-Tropsch catalyst wherein the ratio of zeolite to Fischer-Tropsch component is from about 0.1 to 50:1 can be employed to produce fuel grade saturated gaseous hydrocarbons from synthesis gas. A process is employed which includes the step of contacting synthesis gas over the foregoing catalyst at a reaction temperature of from about 100.degree. C. to 500.degree. C. and at a pressure of from about one atmosphere (0.1 MPa) to about 200 atmospheres (20 MPa) and at a gas hourly space velocity of from about 10 to 100,000. A method is also provided for the preparation of the combination catalyst. The catalyst and process for its use results in a small liquid aromatic product also being formed which is suitable for forming gasoline. Olefins and oxygenates are essentially eliminated.Type: GrantFiled: September 21, 1984Date of Patent: February 4, 1986Assignee: The Standard Oil CompanyInventors: Michael J. Desmond, Marc A. Pepera
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Patent number: 4504590Abstract: Catalysts comprising a medium to large port zeolite modified by the oxide or acid of an element selected from the group consisting of Group IIIA to VIIA elements and, a Fischer-Tropsch catalyst wherein the ratio of zeolite to Fischer-Tropsch component is from about 0.1 to 50:1 can be employed to produce fuel grade saturated gaseous hydrocarbons from synthesis gas. A process is employed which includes the step of contacting synthesis gas over the foregoing catalyst at a reaction temperature of from about 100.degree. C. to 500.degree. C. and at a pressure of from about one atmosphere (0.1 MPa) to about 200 atmospheres (20 MPa) and at a gas hourly space velocity of from about 10 to 100,000. A method is also provided for the preparation of the combination catalyst. The catalyst and process for its use results in a small liquid aromatic product also being formed which is suitable for forming gasoline. Olefins and oxygenates are essentially eliminated.Type: GrantFiled: December 27, 1982Date of Patent: March 12, 1985Assignee: The Standard Oil CompanyInventors: Michael J. Desmond, Marc A. Pepera
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Patent number: 4336198Abstract: Catalysts particularly effective in the oxidation of n-butane, n-butenes, 1,3 butadiene and mixtures thereof with molecular oxygen or an oxygen-containing gas in the vapor phase to produce maleic anhydride are provided which comprise an essentially inert, at least partially porous support to which is adhered on its outer surface, catalytically active mixed oxides of vanadium and phosphorus or of vanadium, phosphorus and uranium in an amount greater than 50% to about 80% by weight of the combined support and active oxide.Type: GrantFiled: June 8, 1981Date of Patent: June 22, 1982Assignee: The Standard Oil CompanyInventors: Serge R. Dolhyj, Marc A. Pepera