Abstract: A color imaging device includes a plurality of developer rolls with a common operating point, such as a common operating voltage. To determine the operating point, an acceptable range of color density is determined for each toner, the range being lighter and darker than an optimum color density for that toner. A search range is devised such that values within the range are examined relative to deviations from the optimum color density per each toner. The common operating point is selected as that having the lowest deviation per all toners. Also, if the common operating point corresponds to a color density darker than the acceptable range of color density for any toner, additional halftoning occurs compared to traditional halftoning, such as for continuous tones or solids. In this way, four color developer rolls can be operated from a single power supply, yet still provide acceptable color images.

Abstract: A color imaging device includes a plurality of developer rolls with a common operating point, such as a common operating voltage. To determine the operating point, an acceptable range of color density is determined for each toner, the range being lighter and darker than an optimum color density for that toner. A search range is devised such that values within the range are examined relative to deviations from the optimum color density per each toner. The common operating point is selected as that having the lowest deviation per all toners. Also, if the common operating point corresponds to a color density darker than the acceptable range of color density for any toner, additional halftoning occurs compared to traditional halftoning, such as for continuous tones or solids. In this way, four color developer rolls can be operated from a single power supply, yet still provide acceptable color images.

Abstract: An imaging device has a photoconductive drum with a surface that is selectively discharged to create a latent electrostatic image for attracting toner for transfer to a media moving in a process direction. The image is divided into multiple segments along the process direction and discharged pixels per segment are counted. An accumulator keeps track of the numbers of pixels per revolutions of a roller that applies the toner to the drum. Upon meeting a predetermined deficiency in the counts of pixels in any given segment, an artificial image gets generated on the surface of the photoconductive drum that supplies the missing pixels, per segment. The image gets developed with toner, but does not transfer to the media. Lubrication occurs on the surface of the drum and each segment retains a relatively common number of imaging pixels that get developed over time.

Abstract: An imaging device has a photoconductive drum with a surface that is selectively discharged to create a latent electrostatic image for attracting toner for transfer to a media moving in a process direction. The image is divided into multiple segments along the process direction and discharged pixels per segment are counted. An accumulator keeps track of the numbers of pixels per revolutions of a roller that applies the toner to the drum. Upon meeting a predetermined deficiency in the counts of pixels in any given segment, an artificial image gets generated on the surface of the photoconductive drum that supplies the missing pixels, per segment. The image gets developed with toner, but does not transfer to the media. Lubrication occurs on the surface of the drum and each segment retains a relatively common number of imaging pixels that get developed over time.

Abstract: A method of controlling toner development during a life of an imaging unit in an image forming device by determining whether an end of life of the imaging unit has been reached and upon a positive determination, performing at least one of incrementally lowering a target toner mass to be measured by a toner patch sensor and incrementally reducing the magnitude of voltage biases applied to at least one of the magnetic roll and the charging roll of the imaging forming device. Performing the acts of incrementally lowering and reducing are repeated until the imaging unit is replaced. The method reduces the risk of damage to the image forming device due to carrier bead development while allowing for printing to occur.

Abstract: A method of controlling toner development during a life of an imaging unit in an image forming device by determining whether an end of life of the imaging unit has been reached and upon a positive determination, performing at least one of incrementally lowering a target toner mass to be measured by a toner patch sensor and incrementally reducing the magnitude of voltage biases applied to at least one of the magnetic roll and the charging roll of the imaging forming device. Performing the acts of incrementally lowering and reducing are repeated until the imaging unit is replaced. The method reduces the risk of damage to the image forming device due to carrier bead development while allowing for printing to occur.

Abstract: A method and system are disclosed for detecting a fatal error condition in a printing device having an intermediate transfer member for facilitating toner transfer, including sensing a reflectance value of the intermediate transfer member at a first predetermined time; comparing the sensed reflectance value at the first period of time to a predetermined threshold; sensing a reflectance value of the intermediate transfer member at a second predetermined time after the predetermined first time; and comparing the sensed reflectance value of the intermediate transfer member at the second period of time to the predetermined threshold. If each of the sensed reflectance value at the first predetermined time and the sensed reflectance value at the second predetermined time is greater than the predetermined threshold, the method includes selectively suspending further printing operations until the imaging device is serviced.

Abstract: A method of controlling toner concentration in an image forming device by determining a charge per unit mass of toner in a mixture of toner and carrier and adding toner to the mixture if the charge per unit mass of the toner is higher than a predetermined threshold. Other methods and devices are disclosed.

Abstract: The present invention relates to an apparatus and method that is capable of adjusting the position of a developing agent metering device. Developing agent may therefore be metered in an image forming device.

Abstract: A radiation cured coating may be applied to a device in an image forming apparatus. The coating may be textured using an embossing method wherein radiation is passed through an embossing device to react a chemical component of the coating. The coating may also be textured by providing multiple coating layers exhibiting differential shrinkage upon exposure to radiation and reacting.

Abstract: The present invention relates to an apparatus and method that is capable of adjusting the position of a developing agent metering device. Developing agent may therefore be metered in an image forming device.

Abstract: A device to regulate toner within an image forming apparatus. The regulating member has a first section and a toner regulating edge with at least one gap. The regulating member controls the amount of toner that is distributed on the surface of the toner developer roller by contacting the toner developing roller in a contact region. The gap, having at least one upper edge, may regulate toner on the toner developer roller near the contact region. The toner regulating device may prevent inadvertent toner marks that may appear on printed media.

Abstract: A device to regulate toner within an image forming apparatus. The regulating member has a first section and a toner regulating edge with at least one gap. The regulating member controls the amount of toner that is distributed on the surface of the toner developer roller by contacting the toner developing roller in a contact region. The gap, having at least one upper edge, may regulate toner on the toner developer roller near the contact region. The toner regulating device may prevent inadvertent toner marks that may appear on printed media.

Abstract: Non-magnetic toner in a fluidized bed is charged by at least one corona wire extending through the bed, the non-magnetic toner surrounding the wire in the fluidized bed. In order to prevent build up of insulating particles on the corona wire (which leads to a change in electric field gradient and eventually adversely impacts on the uniformity of the image applied to the substrate with the toner) is substantially precluded by vibrating the wire to shake toner particles off the wire. Vibration is accomplished at spaced points in time, such as by utilizing a rod having an irregular (e.g. substantially sinusoidal shaped) surface and by reciprocating the rod to cause the irregular surface to engage the wire and cause a quick rise and release thereof, so that the wire goes through a wide series of frequencies when vibrating. The rod may be reciprocated by a pneumatic cylinder, and may be of stainless steel having a substantially circular cross section with a diameter between about 0.02-0.04 inches.

Abstract: A security document is produced from a paper substrate having invisible hydrophobic toner blended into the paper. The clear toner is produced by milling and classifying a polyester resin, mixing it with silica flowing agent, and then electrostatically imaging the toner onto the paper substrate, as a spot that can be overprinted, or preferably as indicia that is not visible to the naked eye or color copiers. An infra-red absorbing or UV responsive dye may be added to the toner so that it is visible under infra-red/ultraviolet light respectively, or without that dye it is not visible when eliminated by light of any wavelength. When applied to the paper the toner is snow white, but after infra-red heat fusing it blends into the paper and is substantially invisible.