Patents by Inventor Marc SHULL

Marc SHULL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240376595
    Abstract: Exemplary deposition methods may include introducing hydrogen into a processing chamber, a powder disposed within a processing region of the processing chamber. The method may include striking a first plasma in the processing region, the first plasma including energetic hydrogen species. The method may include exposing the powder to the energetic hydrogen species in the processing region. The method may include chemically reducing the powder through a reaction of the powder with the energetic hydrogen species. The method may include removing process effluents including unreacted hydrogen from the processing region. The method may also include forming a layer of material on grains of the powder within the processing region.
    Type: Application
    Filed: July 23, 2024
    Publication date: November 14, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Marc Shull, Peter Reimer, Hong P. Gao, Chandra V. Deshpandey
  • Patent number: 12091749
    Abstract: Embodiments described herein include processes and apparatuses relate to epitaxial deposition. A method for epitaxially depositing a material is provided and includes positioning a substrate on a substrate support surface of a susceptor within a process volume of a chamber body, where the process volume contains upper and lower chamber regions. The method includes flowing a process gas containing one or more chemical precursors from an upper gas inlet on a first side of the chamber body, across the substrate, and to an upper gas outlet on a second side of the chamber body, flowing a purge gas from a lower gas inlet on the first side of the chamber body, across the lower surface of the susceptor, and to a lower gas outlet on the second side of the chamber body, and maintaining a pressure of the lower chamber region greater than a pressure of the upper chamber region.
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: September 17, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Tetsuya Ishikawa, Swaminathan T. Srinivasan, Matthias Bauer, Manjunath Subbanna, Ala Moradian, Kartik Bhupendra Shah, Errol Antonio C Sanchez, Michael R. Rice, Peter Reimer, Marc Shull
  • Patent number: 12084763
    Abstract: Exemplary deposition methods may include introducing hydrogen into a processing chamber, a powder disposed within a processing region of the processing chamber. The method may include striking a first plasma in the processing region, the first plasma including energetic hydrogen species. The method may include exposing the powder to the energetic hydrogen species in the processing region. The method may include chemically reducing the powder through a reaction of the powder with the energetic hydrogen species. The method may include removing process effluents including unreacted hydrogen from the processing region. The method may also include forming a layer of material on grains of the powder within the processing region.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: September 10, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Marc Shull, Peter Reimer, Hong P. Gao, Chandra V. Deshpandey
  • Publication number: 20240247379
    Abstract: Embodiments of the disclosure relate to articles, coated chamber components, and techniques of coating chamber components and systems. In particular, disclosed is a chamber component and methods of forming the chamber component that includes a substrate and a first layer disposed on the substrate, the first layer including a metal with a first atomic concentration. The chamber component further includes a second layer disposed on the first layer, the second layer including the metal with a second atomic concentration that is at least 5 percent higher than the first atomic concentration.
    Type: Application
    Filed: January 20, 2023
    Publication date: July 25, 2024
    Inventors: Chao Liu, David John Jorgensen, Marc Shull, Christopher Laurent Beaudry, Joseph Frederick Behnke
  • Publication number: 20220367216
    Abstract: The present disclosure generally relates to an epitaxial chamber for processing of semiconductor substrates. In one example, the epitaxial chamber has a chamber body assembly. The chamber body assembly includes a lower window and an upper window, wherein chamber body assembly, the lower window and the upper window enclose an internal volume. A susceptor assembly is disposed in the internal volume. The epitaxial chamber also has a plurality of temperature control elements. The plurality of temperature control elements include one or more of an upper lamp module, a lower lamp module, an upper heater, a lower heater, or a heated gas passage.
    Type: Application
    Filed: May 11, 2021
    Publication date: November 17, 2022
    Inventors: Tetsuya ISHIKAWA, Swaminathan T. SRINIVASAN, Matthias BAUER, Ala MORADIAN, Manjunath SUBBANNA, Kartik Bhupendra SHAH, Kostiantyn ACHKASOV, Errol Antonio C. SANCHEZ, Michael R. RICE, Marc SHULL, Ji-Dih HU
  • Publication number: 20220364229
    Abstract: Embodiments described herein include processes and apparatuses relate to epitaxial deposition. A method for epitaxially depositing a material is provided and includes positioning a substrate on a substrate support surface of a susceptor within a process volume of a chamber body, where the process volume contains upper and lower chamber regions. The method includes flowing a process gas containing one or more chemical precursors from an upper gas inlet on a first side of the chamber body, across the substrate, and to an upper gas outlet on a second side of the chamber body, flowing a purge gas from a lower gas inlet on the first side of the chamber body, across the lower surface of the susceptor, and to a lower gas outlet on the second side of the chamber body, and maintaining a pressure of the lower chamber region greater than a pressure of the upper chamber region.
    Type: Application
    Filed: May 11, 2021
    Publication date: November 17, 2022
    Inventors: Tetsuya ISHIKAWA, Swaminathan T. SRINIVASAN, Matthias BAUER, Manjunath SUBBANNA, Ala MORADIAN, Kartik Bhupendra SHAH, Errol Antonio C SANCHEZ, Michael R. RICE, Peter REIMER, Marc SHULL
  • Publication number: 20220267899
    Abstract: Exemplary deposition methods may include introducing hydrogen into a processing chamber, a powder disposed within a processing region of the processing chamber. The method may include striking a first plasma in the processing region, the first plasma including energetic hydrogen species. The method may include exposing the powder to the energetic hydrogen species in the processing region. The method may include chemically reducing the powder through a reaction of the powder with the energetic hydrogen species. The method may include removing process effluents including unreacted hydrogen from the processing region. The method may also include forming a layer of material on grains of the powder within the processing region.
    Type: Application
    Filed: February 25, 2021
    Publication date: August 25, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Marc Shull, Peter Reimer, Hong P. Gao, Chandra V. Deshpandey
  • Patent number: 11111582
    Abstract: A showerhead assembly includes a support structure and a porous plate. The support structure includes a support feature. The porous plate has a thermal conductivity of at least about 50 W/(mK) and includes a plurality of pores having an average diameter of less than about 100 um, wherein at least a portion of a perimeter of the porous plate rests on the support feature. The showerhead may be included within a processing chamber that is utilized to process a substrate.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: September 7, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Sumit Agarwal, Chad Peterson, Marc Shull
  • Publication number: 20200283900
    Abstract: A showerhead assembly includes a support structure and a porous plate. The support structure includes a support feature. The porous plate has a thermal conductivity of at least about 50 W/(mK) and includes a plurality of pores having an average diameter of less than about 100 um, wherein at least a portion of a perimeter of the porous plate rests on the support feature. The showerhead may be included within a processing chamber that is utilized to process a substrate.
    Type: Application
    Filed: March 3, 2020
    Publication date: September 10, 2020
    Inventors: Sumit AGARWAL, Chad PETERSON, Marc SHULL