Abstract: A process for granulation of hot liquid slag wherein the hot liquid slag is mixed with solid metallic particles so as to form a solidified, vitrified slag cake mixed with said metallic particles and said slag cake is discharged in a water bath.

Abstract: A process for dry granulation of hot liquid slag wherein the hot liquid slag is mixed with solid metallic particles so as to form a solidified, vitrified slag cake mixed with the metallic particles, the slag cake is crushed so as to form hot slag particles and heated solid particles, said particles are cooled and said solid metallic particles are recycled.

Abstract: The present invention describes a method for generating cold-air blast from slag heat, wherein the method comprises the following steps: a. providing hot, granulated slag, b. providing wet blast furnace gas, c. preheating the wet blast furnace gas, whereby preheated blast furnace gas is obtained, d. transferring heat from the hot, granulated slag to the preheated blast furnace gas, wherein hot blast furnace gas is obtained, e. expanding the hot blast furnace gas in a turbine, wherein energy is released and expanded blast furnace gas is obtained, f. using the released energy to drive a cold-air blast compressor for compressing the cold-air blast, wherein a shaft is driven by expansion of the hot blast furnace gas in a turbine, wherein said shaft drives the cold-air blast compressor and wherein the expanded blast furnace gas is used for preheating the wet blast furnace gas, whereby cold, expanded blast furnace gas is obtained.

Abstract: A process for granulation of hot liquid slag where the hot liquid slag is mixed with solid metallic particles so as to form a solidified, vitrified slag cake mixed with said metallic particles and said slag cake is discharged in a water bath.

Abstract: A process for dry granulation of hot liquid slag wherein the hot liquid slag is mixed with solid metallic particles so as to form a solidified, vitrified slag cake mixed with the metallic particles, the slag cake is crushed so as to form hot slag particles and heated solid particles, said particles are cooled and said solid metallic particles are recycled.

Abstract: A cooling plate for an iron and steelmaking furnace includes a copper cooling plate body having at least one cooling duct for a cooling medium extending essentially parallel with the back of the cooling plate body. The cooling plate body further includes a preformed, externally accessible recess into which the cooling duct opens. A connection piece is utilized as a cooling medium connection on the back of the cooling plate body, while a formed piece fitted within the externally accessible recess forms a deflection surface for the cooling medium flowing from the connection piece into the cooling duct, or from the cooling duct into the connection piece.

Abstract: A cooling plate for an iron and steelmaking furnace includes a copper cooling plate body having at least one cooling duct for a cooling medium extending essentially parallel with the back of the cooling plate body. The cooling plate body further includes a preformed, externally accessible recess into which the cooling duct opens. A connection piece is utilized as a cooling medium connection on the back of the cooling plate body, while a formed piece fitted within the externally accessible recess forms a deflection surface for the cooling medium flowing from the connection piece into the cooling duct, or from the cooling duct into the connection piece.

Abstract: The invention concerns a method for producing melt iron comprising the following steps: a) reducing the iron ore particles to form pre-reduced iron comprising excess free carbon; b) hot process transfer of the pre-reduced iron in a smelting furnace; c) smelting the pre-reduced iron in a smelting furnace to obtain melt iron.

Abstract: A method for production of a cooling plate (50, 80) with integrated coolant ducts (52, 84) for iron and steel making furnaces, in particular blast furnaces, is described. A preform of the cooling plate (50, 80) is continuously cast by a continuous casting mould (10), wherein rod-shaped inserts (28) in the casting duct (20) of the continuous casting mould (10) produce in this preform ducts (52, 84) running in the continuous casting direction, which form coolant ducts in the finished cooling plate.

Abstract: The invention relates to a method for producing directly reduced, desulfurized iron in a multiple-hearth furnace which comprises two zones arranged one above the other and each having several hearths. Iron ore is reacted with a reducing agent in a first zone of the multiple-hearth furnace at a temperature ranging from 800° C. to 1100° C. to obtain metallic iron. In addition, the gases are desulfurized using desulphurizing agents, whereby the directly reduced iron is discharged from the multiple-hearth furnace and the desulfurized gases are guided into a second zone where the iron ore is preheated to a temperature ranging from 600° C. to 800° C.

Abstract: A process for thermal treatment of residual materials containing heavy metal and iron oxide, including providing a multiple-hearth furnace having hearths provided one above the other, depositing the residual materials continuously on a top hearth of the hearths, gradually transferring the residual materials to lower hearths of the hearths, introducing reducing agents to at least one of the hearths and reacting the residual materials to form heavy metals and directly reduced iron, exhausting gases containing heavy metals from below hearths of the hearths where the heavy metals are being vaporised, re-injecting at least a part of the gases into the multiple-hearth furnace from above the hearths of the hearths where the heavy metals are being vaporised, and discharging the directly reduced iron together with residues of the reducing agents in an area of a bottom hearth of the hearths in the multiple hearth furnace.

Abstract: A method for producing reduced iron in a layered furnace which includes several superimposed layers. Ore is continuously fed into the layered furnace, deposited on the uppermost layer, and gradually transferred to the lower layer. A reducing agent is deposited on the uppermost layer and/or layers thereunder and is reacted with the ore in order to form directly reduced iron. The directly reduced iron and reducing agent residues are discharged in the vicinity of the lowest layer of the furnace.

Abstract: Process for thermal treatment of residual materials containing oil and iron oxide in a multiple-hearth furnace, which has several hearths one above the other, the residual materials containing oil and iron oxide being mixed with a solid reducing agent, introduced continuously into the multiple-hearth furnace, charged on the top hearth and transferred gradually to the lower hearths, the residual materials containing oil and iron oxide being dried in the top hearths, the oil subsequently evaporated and pyrolised and the reducing agent reacting with the iron oxides to form directly reduced iron, the directly reduced iron being discharged with residues of reducing agents in the areas of the bottom hearth of the multiple-hearth furnace.

Abstract: The invention relates to a method for the heat treatment of residues containing heavy metals, carried out in a multiple-hearth furnace which is divided into three zones, each of which comprises several stacked levels. Said method consists of the following steps: continuous feeding of the heavy-metal residues into the top level of the first zone of the multiple-hearth furnace, the residues being gradually transferred to the second zone and dried during the transfer; continuous feeding of reducing agents and desulfurizers into the top level of the second zone, whereby the reducing agents and desulfirizers are mixed with the dried residues and the mixture is heated to approximately 800° C., calcined during heating and gradually transferred to the third zone; heating of the mixture to approximately 1000° C. in the third zone, whereby the metals are reduced and the waste gases resulting in said third zone are drawn off and treated separately; and discharge of the mixture from the multiple-hearth furnace.

Abstract: A process for thermal treatment of residual materials containing heavy metal and iron oxide, including providing a multiple-hearth furnace having hearths provided one above the other, depositing the residual materials continuously on a top hearth of the hearths, gradually transferring the residual materials to lower hearths of the hearths, introducing reducing agents to at least one of the hearths and reacting the residual materials to form heavy metals and directly reduced iron, exhausting gases containing heavy metals from below hearths of the hearths where the heavy metals are being vaporised, re-injecting at least a part of the gases into the multiple-hearth furnace from above the hearths of the hearths where the heavy metals are being vaporised, and discharging the directly reduced iron together with residues of the reducing agents in an area of a bottom hearth of the hearths in the multiple hearth furnace.

Abstract: A charging device for a shaft furnace with a lower bell comprises lower means of blockage allowing an upper hopper to be isolated in a sealed manner from a lower hopper and allowing the retention of the charging material. In their open position, these lower means of blockage are positioned so that they unblock a free central passage for the flux of material. This flux is established in the form of a compact and focused flux. Means for moving the lower bell are positioned so as not to disturb the focusing of this flux. Positioned above the lower bell is a deflecting surface, which causes the focused flux to diverge with axial symmetry. Inter alia, a better symmetry in the filling of the lower hopper is obtained.

Abstract: A device in which a mixture of steam and contaminated air is first of all channelled into an upward stream and that the mixture subsequently flows as a downward stream in a vessel maintained at reduced pressure. The device further includes an arrangement for spraying an alkaline aqueous solution into the downward stream of the mixture of steam and contaminated air. The decontaminated uncondensed gases are thereby removed from the vessel by a forced and adjustable stream which creates and maintains a reduced pressure inside the vessel.

Abstract: The present invention provides a new process and a new apparatus for the treatment of steel-mill slag in a vessel which allows a wet granulation of the slag without the risk of explosions. The slag is caused to flow through a taphole at the bottom of the vessel, and the flow rate of the slag is determined by means of a continuous check of the weight of the vessel. One or more jets of granulating water, the flow rate of which is adjusted as a function of the slag flow rate, are directed onto the stream of slag flowing from the vessel. The apparatus comprises a vessel containing molten slag. This vessel is equipped with weighing means, with a taphole, with a device for shutting off the taphole, with means for maneuvering the shut-off device between an operating position and a stored or parked position away from the taphole and with a device for opening or freeing the taphole, engageable through the latter in order to initiate the flow of slag.

Abstract: The device is composed of several tubular elements equipped with an inner refractory lining and connected, on one side, to the wall of the furnace by means of a downpipe, an elbow, a tuyere and a nozzle and, on the other side, to a main circular pipeline arranged round the furnace and fed with preheated air. Cooling coils are embedded in the mass of refractory lining and are fed with cooling air circulating through the coils in the same direction as the preheated air. The outlet of the coils opens into the inner conduit conveying the preheated air.

Abstract: A process and apparatus for charging a shaft furnace is presented which ensures the vertical and symmetrical fall of charging material from a hopper onto a distribution spout. The discharge valve of the hopper and the valve of a chamber feeding material to the hopper are regulated in such a way as to form a barrage in the base of the hopper. To control the formation of this barrage, and ensure that it will be maintained throughout a charging phase, the hopper and the chamber are weighed separately, signals being produced for the control of dosing valves. In a preferred embodiment of an apparatus for performing this process, the hopper is rotated in order to reduce segregation of the charge material particles.