Patents by Inventor Marcel A. J. Somers

Marcel A. J. Somers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240271239
    Abstract: The disclosure relates to a process for the manufacture of a steel component comprising a fine-grained martensite structure component. The process comprises the steps of providing a steel component having an initial steel composition; introducing nitrogen into the steel component at a temperature T1 above 950° C.
    Type: Application
    Filed: July 7, 2022
    Publication date: August 15, 2024
    Inventors: Matteo Villa, Thomas Lundin Christiansen, Kristian Vinter Dahl, Marcel A. J. Somers
  • Publication number: 20240229207
    Abstract: The present invention relates to a method of case hardening a Group IV metal or a Group IV metal alloy and to components hardened in the method. The method comprising the steps of: providing a workpiece of a Group IV metal or a Group IV metal alloy, the workpiece being in its final shape; nitriding the workpiece in a nitriding atmosphere comprising NHs as a nitriding species at a first temperature in the range of 450° C. to 750° C. for a nitriding duration of at least 16 hours to provide a hydrogen containing diffusion zone; removing hydrogen from the hydrogen containing diffusion zone at a second temperature of up to 750° C. and a partial pressure of H2 of up to 10?4 mbar over a hydrogen removal duration of at least 4 hours to provide a hydrogen depleted diffusion zone. The method and the component are useful for implants, in particular dental implants.
    Type: Application
    Filed: March 3, 2022
    Publication date: July 11, 2024
    Inventors: Thomas Lundin CHRISTIANSEN, Morten Stendahl JELLESEN, Marcel A.J. SOMERS, Andreas Frederik Kielsholm KÖRKEL, Ole Zoffmann ANDERSEN
  • Publication number: 20240133009
    Abstract: The present invention relates to a method of case hardening a Group IV metal or a Group IV metal alloy and to components hardened in the method. The method comprising the steps of: providing a workpiece of a Group IV metal or a Group IV metal alloy, the workpiece being in its final shape; nitriding the workpiece in a nitriding atmosphere comprising NHs as a nitriding species at a first temperature in the range of 450° C. to 750° C. for a nitriding duration of at least 16 hours to provide a hydrogen containing diffusion zone; removing hydrogen from the hydrogen containing diffusion zone at a second temperature of up to 750° C. and a partial pressure of H2 of up to 10?4 mbar over a hydrogen removal duration of at least 4 hours to provide a hydrogen depleted diffusion zone. The method and the component are useful for implants, in particular dental implants.
    Type: Application
    Filed: March 3, 2022
    Publication date: April 25, 2024
    Inventors: Thomas Lundin CHRISTIANSEN, Morten Stendahl JELLESEN, Marcel A.J. SOMERS, Andreas Frederik Kielsholm KÖRKEL, Ole Zoffmann ANDERSEN
  • Publication number: 20220280692
    Abstract: The present invention relates to a Group IV metal or alloy component having a protective oxide surface layer, the Group IV metal or alloy component having a core hardness, a diffusion zone having oxygen in solid solution in the range of a level providing a hardness of 120% of the hardness of the material core to the saturation level of the Group IV metal or alloy, and a Group IV metal oxide layer at the surface of the component, the diffusion zone being between the Group IV metal oxide layer and the material core. In another aspect, the invention relates to a method of producing a protective oxide surface layer on a Group IV metal or alloy comprising: providing a workpiece of a Group IV metal or alloy, oxidising the Group IV metal or alloy in a first and a second oxidation step.
    Type: Application
    Filed: August 21, 2020
    Publication date: September 8, 2022
    Inventors: Thomas Lundin CHRISTIANSEN, Morten Stendahl JELLESEN, Marcel A.J. SOMERS, Andreas Frederik Kielsholm KÖRKEL
  • Publication number: 20220275495
    Abstract: The present invention relates to a method of oxygen hardening a Group IV metal, the method comprising the steps of: providing a workpiece of a Group IV metal in its final shape; oxidising the Group IV metal over an oxidising duration of at least 10 minutes in an oxidising atmosphere at a first temperature to provide a non-stratified Group IV metal oxide on the surface of the workpiece using a gaseous oxidising species having an upper temperature limit of up to 800° C. wherein the first temperature is in the range of 500° C. and the upper temperature limit of the gaseous oxidising species; diffusing oxygen from the non-stratified Group IV metal oxide into the Group IV metal in an inert atmosphere at a second temperature in the range of 500° C. to 800° C. and at a partial pressure of the gaseous oxidising species of up to 10-4 mbar over a diffusive duration of at least 0.1 hour to provide a superficial diffusion zone comprising oxygen in solid solution.
    Type: Application
    Filed: August 21, 2020
    Publication date: September 1, 2022
    Inventors: Thomas Lundin CHRISTIANSEN, Morten Stendahl JELLESEN, Marcel A.J. SOMERS, Andreas Frederik Kielsholm KÖRKEL
  • Patent number: 11060175
    Abstract: The present invention relates to a case hardened component of a titanium alloy, the component having a diffusion zone of a thickness of at least 50 ?l?l, as calculated from the surface of the component, the diffusion zone comprising oxygen and carbon in solid solution and having a distinct phase of a carbo-oxide compound having the composition TiOxC1-x, wherein x is a number in the range of 0.01 to 0.99, which diffusion zone has a microhardness of at least 800 HV0.025 and which carbo-oxide compound has a microhardness of at least 1200 HV0.025. In another aspect the invention relates to a method of producing the case hardened component. In a further aspect the invention relates to a method of oxidising a component of a Group IV metal.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: July 13, 2021
    Assignee: DANMARKS TEKNISKE UNIVERSITET
    Inventors: Thomas Lundin Christiansen, Morten Stendahl Jellesen, Marcel A. J. Somers, Niklas Brinckman Gammeltoft-Hansen
  • Publication number: 20190292646
    Abstract: The present invention relates to a case hardened component of a titanium alloy, the component having a diffusion zone of a thickness of at least 50 ?ltl, as calculated from the surface of the component, the diffusion zone comprising oxygen and carbon in solid solution and having a distinct phase of a carbo-oxide compound having the composition TiOxC1-x, wherein x is a number in the range of 0.01 to 0.99, which diffusion zone has a microhardness of at least 800 HV0.025 and which carbo-oxide compound has a microhardness of at least 1200 HV0.025. In another aspect the invention relates to a method of producing the case hardened component. In a further aspect the invention relates to a method of oxidising a component of a Group IV metal.
    Type: Application
    Filed: June 2, 2017
    Publication date: September 26, 2019
    Inventors: Thomas Lundin CHRISTIANSEN, Morten Stendahl JELLESEN, Marcel A.J. SOMERS, Niklas Brinckman GAMMELTOFT-HANSEN
  • Patent number: 10023924
    Abstract: A method for method for solution hardening of a cold deformed workpiece of a passive alloy containing at least 10% chromium, which method includes dissolving at least nitrogen in the workpiece at a temperature T1, which is higher than the solubility temperature for carbide and/or nitride and lower than the melting point of the passive alloy, wherein dissolution of nitrogen at temperature T1 is performed to obtain a diffusion depth in the range of 50 ?m to 5 mm, and cooling the workpiece after the dissolution step at temperature T1 to a temperature which is lower than the temperature at which carbides and/or nitrides form in the passive alloy, wherein the cooling step takes place in an inert gas not containing nitrogen. Further, a member, such as a lock washer for securing bolts or nuts prepared using the method.
    Type: Grant
    Filed: April 25, 2013
    Date of Patent: July 17, 2018
    Assignee: EXPANITE TECHNOLOGY A/S
    Inventors: Thomas Lundin Christiansen, Thomas Strabo Hummelshoj, Marcel A. J. Somers
  • Patent number: 9574248
    Abstract: The invention relates to a method for method for formation of expanded austenite and/or expanded martensite by solution hardening of a cold deformed workpiece of a passive alloy, which method comprises a first step of dissolving at least nitrogen in the workpiece at a temperature T1, which is higher than the solubility temperature for carbide and/or nitride and lower than the melting point of the passive alloy, and a subsequent second step of dissolving nitrogen and/or carbon in the work piece at a temperature T2, which is lower than the temperature at which carbides and/or nitrides form in the passive alloy. The invention further relates to a member, such as a lock washer for securing bolts or nuts prepared using the method.
    Type: Grant
    Filed: April 27, 2012
    Date of Patent: February 21, 2017
    Assignee: EXPANITE A/S
    Inventors: Thomas Lundin Christiansen, Thomas Strabo Hummelshoj, Marcel A. J. Somers
  • Publication number: 20150132079
    Abstract: A method for method for solution hardening of a cold deformed workpiece of a passive alloy containing at least 10% chromium, which method includes dissolving at least nitrogen in the workpiece at a temperature T1, which is higher than the solubility temperature for carbide and/or nitride and lower than the melting point of the passive alloy, wherein dissolution of nitrogen at temperature T1 is performed to obtain a diffusion depth in the range of 50 ?m to 5 mm, and cooling the workpiece after the dissolution step at temperature T1 to a temperature which is lower than the temperature at which carbides and/or nitrides form in the passive alloy, wherein the cooling step takes place in an inert gas not containing nitrogen. Further, a member, such as a lock washer for securing bolts or nuts prepared using the method.
    Type: Application
    Filed: April 25, 2013
    Publication date: May 14, 2015
    Inventors: Thomas Lundin Christiansen, Thomas Strabo Hummelshoj, Marcel A.J. Somers
  • Patent number: 8845823
    Abstract: A method of activating an article of passive ferrous or non-ferrous metal by heating at least one compound containing nitrogen and carbon, wherein the article is treated with gaseous species derived from the compound. The activated article can be subsequently carburized, nitrided or nitrocarburized in shorter time at lower temperature and resulting superior mechanical properties compared with non-activated articles and even articles of stainless steel, nickel alloy, cobalt alloy or titanium based material can be carburized, nitrided or nitrocarburized.
    Type: Grant
    Filed: July 19, 2010
    Date of Patent: September 30, 2014
    Assignees: Expanite A/S, Danmarks Tekniske Universitet—DTV
    Inventors: Thomas Lundin Christiansen, Thomas Strabo Hummelshøj, Marcel A. J. Somers
  • Publication number: 20140048180
    Abstract: The invention relates to a method for method for formation of expanded austenite and/or expanded martensite by solution hardening of a cold deformed workpiece of a passive alloy, which method comprises a first step of dissolving at least nitrogen in the workpiece at a temperature T1, which is higher than the solubility temperature for carbide and/or nitride and lower than the melting point of the passive alloy, and a subsequent second step of dissolving nitrogen and/or carbon in the work piece at a temperature T2, which is lower than the temperature at which carbides and/or nitrides form in the passive alloy. The invention further relates to a member, such as a lock washer for securing bolts or nuts prepared using the method.
    Type: Application
    Filed: April 27, 2012
    Publication date: February 20, 2014
    Applicant: EXPANITE A/S
    Inventors: Thomas Lundin Christiansen, Thomas Strabo Hummelshoj, Marcel A.J. Somers
  • Publication number: 20120111456
    Abstract: A method of activating an article of passive ferrous or non-ferrous metal by heating at least one compound containing nitrogen and carbon, wherein the article is treated with gaseous species derived from the compound. The activated article can be subsequently carburised, nitrided or nitrocarburised in shorter time at lower temperature and resulting superior mechanical properties compared with non-activated articles and even articles of stainless steel, nickel alloy, cobalt alloy or titanium based material can be carburised, nitrided or nitrocarburised.
    Type: Application
    Filed: July 19, 2010
    Publication date: May 10, 2012
    Applicant: EXPANITE A/S
    Inventors: Thomas Lundin Christiansen, Thomas Strabo Hummelshøj, Marcel A. J. Somers
  • Publication number: 20090068494
    Abstract: A metal strip member (1) comprising a metal strip (2) having a thickness of less than 3 mm, and at least adjacent one side (3) consists of a substrate alloy with a chromium content of at least 10 wt %. The substrate alloy is on at least one side of the metal strip provided with a surface layer (4) of nickel, ruthenium, cobalt, palladium or an alloy thereof. Carbon and/or nitrogen atoms (5) are dissolved in the substrate alloy adjacent the surface layer providing compressive stresses, and essentially no carbides and/or nitrides are present in the substrate alloy. The invention also relates to resilient electrical contact spring member made of such a metal strip member and a method of manufacturing such a metal strip member.
    Type: Application
    Filed: May 24, 2006
    Publication date: March 12, 2009
    Inventors: Finn T. Petersen, Thomas Christiansen, Rasmus B. Frandsen, Marcel A.J. Somers
  • Patent number: 7431778
    Abstract: The invention relates to case-hardening of a stainless steel article by means of gas including carbon and/or nitrogen, whereby carbon and/or nitrogen atoms diffuse through the surface into the article. The method includes activating the surface of the article, applying a top layer on the activated surface to prevent repassivation. The top layer includes metal which is catalytic to the decomposition of the gas.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: October 7, 2008
    Assignee: Danmarks Tekniske Universitet-Dtu
    Inventors: Marcel A. J. Somers, Thomas Christiansen, Per Møller