Patents by Inventor Marcel Broekaart

Marcel Broekaart has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8338266
    Abstract: The present invention relates to a method for molecular adhesion bonding between at least a first wafer and a second wafer involving aligning the first and second wafers, placing the first and second wafers in an environment having a first pressure (P1) greater than a predetermined threshold pressure; bringing the first wafer and the second wafer into alignment and contact; and initiating the propagation of a bonding wave between the first and second wafer after the wafers are aligned and in contact by reducing the pressure within the environment to a second pressure (P2) below the threshold pressure. The invention also relates to the three-dimensional composite structure that is obtained by the described method of adhesion bonding.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: December 25, 2012
    Assignee: Soitec
    Inventor: Marcel Broekaart
  • Patent number: 8232130
    Abstract: The invention relates to a process of bonding by molecular adhesion of two layers, such as wafers of semiconductor material, wherein propagation of a first bonding wave is initiated from a pressure point applied to at least one of the two layers, and wherein the first bonding wave step is followed by propagating a second bonding wave over an area, for example, in the vicinity of the pressure point. Propagation of the second bonding wave may be obtained through the interposing of a separation element between the two wafers and the withdrawal of the element, for example, after the beginning of the first bonding wave propagation.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: July 31, 2012
    Assignee: S.O.I.TEC Silicon on Insulator Technologies
    Inventors: Marcel Broekaart, Bernard Aspar, Thierry Barge, Chrystelle L. Blanchard
  • Publication number: 20120164778
    Abstract: A method of bonding by molecular bonding between at least one lower wafer and an upper wafer comprises positioning the upper wafer on the lower wafer. In accordance with the invention, a contact force is applied to the peripheral side of at least one of the two wafers in order to initiate a bonding wave between the two wafers.
    Type: Application
    Filed: June 11, 2010
    Publication date: June 28, 2012
    Applicant: SOITEC
    Inventors: Chrystelle Lagahe Blanchard, Marcel Broekaart, Arnaud Castex
  • Patent number: 8202785
    Abstract: A method of bonding a first substrate to a second substrate by molecular bonding by forming an insulating layer on the bonding face of the first substrate, chemical-mechanical polishing of the insulating layer, activating a bonding surface of the second substrate by plasma treatment, etching an exposed surface of the insulating layer, and bonding together the two substrates together by molecular bonding wherein the etching is conducted after the chemical-mechanical polishing and before the bonding.
    Type: Grant
    Filed: October 27, 2009
    Date of Patent: June 19, 2012
    Assignee: Soitec
    Inventors: Arnaud Castex, Gweltaz Gaudin, Marcel Broekaart
  • Patent number: 8163570
    Abstract: A method of initiating molecular bonding, comprising bringing one face of a first wafer to face one face of a second wafer and initiating a point of contact between the two facing faces. The point of contact is initiated by application to one of the two wafers, for example, using a bearing element of a tool, of a mechanical pressure in the range from 0.1 MPa to 33.3 MPa.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: April 24, 2012
    Assignee: Soitec
    Inventors: Arnaud Castex, Marcel Broekaart
  • Publication number: 20120077329
    Abstract: A method for the direct bonding of a first wafer having an intrinsic curvature before bonding to a second wafer having an intrinsic curvature before bonding, at least one of the two wafers comprising at least one series of microcomponents. The method includes of bringing the two wafers into contact with each other so as to initiate the propagation of a bonding wave therebetween while imposing a predefined bonding curvature in the form of a paraboloid of revolution on one of the two wafers depending at least upon the intrinsic curvature before bonding of the wafer that includes the microcomponents, with the other wafer being free to conform to the predefined bonding curvature.
    Type: Application
    Filed: July 28, 2011
    Publication date: March 29, 2012
    Inventors: Marcel Broekaart, Gweltaz Gaudin, Arnaud Castex
  • Publication number: 20120067524
    Abstract: The present invention relates to an apparatus for the manufacture of semiconductor devices wherein the apparatus includes a bonding module that has a pumping device; a vacuum chamber connected to the pumping device; and an optical system configured to determine the position of alignment marks on the surfaces of the semiconductor wafers to be bonded in the bonding module. The apparatus also includes a loadlock module connected to the bonding module and configured for wafer transfer to the bonding module. The loadlock module is also connected to a first vacuum pumping device configured to reduce the pressure in the loadlock module to below atmospheric pressure.
    Type: Application
    Filed: November 29, 2011
    Publication date: March 22, 2012
    Inventors: Marcel Broekaart, Ionut Radu
  • Publication number: 20120038027
    Abstract: The present invention relates to a method for molecular adhesion bonding between at least a first wafer and a second wafer involving aligning the first and second wafers, placing the first and second wafers in an environment having a first pressure (P1) greater than a predetermined threshold pressure; bringing the first wafer and the second wafer into alignment and contact; and initiating the propagation of a bonding wave between the first and second wafer after the wafers are aligned and in contact by reducing the pressure within the environment to a second pressure (P2) below the threshold pressure. The invention also relates to the three-dimensional composite structure that is obtained by the described method of adhesion bonding.
    Type: Application
    Filed: July 27, 2011
    Publication date: February 16, 2012
    Inventor: Marcel Broekaart
  • Publication number: 20120028440
    Abstract: A method of producing a composite structure comprises a step of producing a first layer of microcomponents on one face of a first substrate, the first substrate being held flush against a holding surface of a first support during production of the microcomponents, and a step of bonding the face of the first substrate comprising the layer of microcomponents onto a second substrate. During the bonding step, the first substrate is held flush against a second support, the holding surface of which has a flatness that is less than or equal to that of the first support used during production of the first layer of microcomponents.
    Type: Application
    Filed: March 4, 2010
    Publication date: February 2, 2012
    Applicant: S.O.I.TEC SILICON ON INSULATOR TECHNOLOGIES
    Inventors: Arnaud Castex, Marcel Broekaart
  • Publication number: 20110308721
    Abstract: The present invention relates to an apparatus for the manufacture of semiconductor devices wherein the apparatus includes a bonding module that has a vacuum chamber to provide bonding of wafers under pressure below atmospheric pressure; and a loadlock module connected to the bonding module and configured for wafer transfer to the bonding module. The loadlock module is also connected to a first vacuum pumping device configured to reduce the pressure in the loadlock module to below atmospheric pressure.
    Type: Application
    Filed: September 22, 2010
    Publication date: December 22, 2011
    Inventors: Marcel Broekaart, Ionut Radu
  • Publication number: 20110287604
    Abstract: The invention relates to a method of initiating molecular bonding, comprising bringing one face of a first wafer to face one face of a second wafer and initiating a point of contact between the two facing faces. The point of contact is initiated by application to one of the two wafers, for example using a bearing element of a tool, of a mechanical pressure in the range 0,1 MPa to 33.3 MPa.
    Type: Application
    Filed: August 1, 2011
    Publication date: November 24, 2011
    Applicant: S.O.I.TEC SILICON ON INSULATOR TECHNOLOGIES
    Inventors: Arnaud Castex, Marcel Broekaart
  • Publication number: 20110278691
    Abstract: The invention relates to a method of initiating molecular bonding, comprising bringing one face (31) of a first wafer (30) to face one face (21) of a second wafer (20) and initiating a point of contact between the two facing faces. The point of contact is initiated by application to one of the two wafers, for example using a bearing element (51) of a tool (50), of a mechanical pressure in the range 0.1 MPa to 33.3 MPa.
    Type: Application
    Filed: August 1, 2011
    Publication date: November 17, 2011
    Applicant: S.O.I.TEC SILICON ON INSULATOR TECHNOLOGIES
    Inventors: Arnaud Castex, Marcel Broekaart
  • Publication number: 20110230034
    Abstract: A method for thinning a structure of at least two assembled wafers, where one of the wafers includes channels on its surface facing the other wafer. In order to cause thinning of the structure, a fluid is introduced into the channels in a supercritical state and the fluid is passed from the supercritical state into the gaseous state. The channels do not open to the outside of the structure, such that the method further includes forming at least one access opening to the channels from the outer surface of the structure and before introducing the fluid in the supercritical state.
    Type: Application
    Filed: December 11, 2009
    Publication date: September 22, 2011
    Applicant: S.O.I. Tec Silicon on Insulator Technologies
    Inventor: Marcel Broekaart
  • Publication number: 20110189834
    Abstract: A method of bonding a first substrate to a second substrate by molecular bonding by forming an insulating layer on the bonding face of the first substrate, chemical-mechanical polishing of the insulating layer, activating a bonding surface of the second substrate by plasma treatment, etching an exposed surface of the insulating layer, and bonding together the two substrates together by molecular bonding wherein the etching is conducted after the chemical-mechanical polishing and before the bonding.
    Type: Application
    Filed: October 27, 2009
    Publication date: August 4, 2011
    Applicant: S.O.I. Tec Silicon on Insulator Technologies Parc Technologique dws Fontaines
    Inventors: Arnaud Castex, Gweltaz Gaudin, Marcel Broekaart
  • Publication number: 20110117691
    Abstract: The invention relates to a method of trimming a structure that includes a first wafer bonded to a second wafer, with the first wafer having a chamfered edge. The method includes a first step of trimming the edge of the first wafer by mechanical machining over a predetermined depth in the first wafer. This first trimming step is followed by a second step of non-mechanical trimming over at least the remaining thickness of the first wafer.
    Type: Application
    Filed: July 31, 2009
    Publication date: May 19, 2011
    Inventors: Marcel Broekaart, Marion Migette, Sébastien Molinari, Eric Neyret
  • Publication number: 20110097874
    Abstract: The invention provides a method of trimming a structure that includes a first wafer bonded to a second wafer, with the first wafer having a chamfered edge. The method includes a first trimming step carried out over a first depth that includes at least the thickness of the first wafer and over a first width determined from the edge of the first wafer. A second trimming step is then carried out over a second depth that includes at least the thickness of the first wafer and over a second width that is less than the first width.
    Type: Application
    Filed: July 31, 2009
    Publication date: April 28, 2011
    Inventors: Marcel Broekaart, Marion Migette, Sebastian Molinari, Eric Neyret
  • Publication number: 20110045611
    Abstract: The invention relates to a method of initiating molecular bonding, comprising bringing one face (31) of a first wafer (30) to face one face (21) of a second wafer (20) and initiating a point of contact between the two facing faces. The point of contact is initiated by application to one of the two wafers, for example using a bearing element (51) of a tool (50), of a mechanical pressure in the range 0.1 MPa to 33.3 MPa.
    Type: Application
    Filed: August 6, 2009
    Publication date: February 24, 2011
    Applicant: S.O.I.TEC SILICON ON INSULATOR TECHNOLOGIES
    Inventors: Arnaud Castex, Marcel Broekaart
  • Publication number: 20090280595
    Abstract: The invention relates to a process of bonding by molecular adhesion of two layers, such as wafers of semiconductor material, wherein propagation of a first bonding wave is initiated from a pressure point applied to at least one of the two layers, and wherein the first bonding wave step is followed by propagating a second bonding wave over an area, for example, in the vicinity of the pressure point. Propagation of the second bonding wave may be obtained through the interposing of a separation element between the two wafers and the withdrawal of the element, for example, after the beginning of the first bonding wave propagation.
    Type: Application
    Filed: August 21, 2008
    Publication date: November 12, 2009
    Applicant: S.O.I. TEC Silicon on Insulator Technologies
    Inventors: Marcel Broekaart, Bernard Aspar, Thierry Barge, Chrystelle L. Blanchard
  • Publication number: 20060148251
    Abstract: A metal interconnects structure, comprises a substrate (11), a dielectric layer (12) lying above the substrate, a stop layer (13) for metal etching lying above the dielectric layer, a metal layer (15?) lying above the stop layer, said metal layer being patterned according to a desired pattern.
    Type: Application
    Filed: February 3, 2004
    Publication date: July 6, 2006
    Applicant: KONINKLIJKE PHILIPS ELECTRONICS N.V.
    Inventors: Marcel Broekaart, Arnoud Fortuin