Patents by Inventor Marcel Schornstein

Marcel Schornstein has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230140887
    Abstract: The invention relates to: composite elements comprising a thermoplastic material and a polyurethane adhering to said thermoplastic material; a method for producing same; and the use thereof.
    Type: Application
    Filed: March 30, 2021
    Publication date: May 11, 2023
    Inventors: Marcel Schornstein, Timo Lars Reitemeyer
  • Patent number: 11512164
    Abstract: The present invention relates to an isocyanate-reactive component B) comprising: B1) one or more organic polyols selected from the group consisting of polyether polyols, polyester polyols, polyetherester polyols, polymer polyols, polycarbonate polyols and polyethercarbonate polyols; B2) one or more compounds having the structure of Formula (I) wherein R1 is selected from the group consisting of hydrogen, methyl or ethyl; R2 is selected from the group consisting of alkylene having 2 to 6 carbon atoms, 2,2-bis(4-phenylene)propane, 1,4-bis(methylene)benzene, 1,3-bis(methylene)benzene, 1,2-bis(methylene)benzene; n is an integer selected from 1 to 6; and B3) at least one radical reaction adjuvant selected from the group consisting of aryl-substituted olefins, a composite material comprising a thermosetting polyurethane-polyacrylate resin matrix made with such isocyanate-reactive component B) and a reinforcement material and a process of preparing the same.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: November 29, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Nicolas Stoeckel, Marcel Schornstein, Kai Laemmerhold, Guobin Sun
  • Publication number: 20220025103
    Abstract: The invention relates to a method for preparing polyester polyols containing monools, and to their use, in particular for preparing polyurethane/polyisocyanurate rigid foams (also referred to hereafter as PUR/PIR rigid foams) with improved fire performance.
    Type: Application
    Filed: December 10, 2019
    Publication date: January 27, 2022
    Inventors: Hartmut Nefzger, Bolko Raffel, Marcel Schornstein, Torsten Hagen
  • Patent number: 11168172
    Abstract: The invention relates to a process used to produce open-cell and extremely fine-cell PUR/PIR rigid foams, said process using a polyol formulation comprising a specific isocyanate-reactive component, a catalyst component having zerewitinoff-active hydrogens and a cell-opener component.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: November 9, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Christian Hahn, Reinhard Albers, Ali-Kasim Anwar, Paul Heinz, Michael Baecker, Marcel Schornstein
  • Patent number: 11001665
    Abstract: The present invention relates to open- and fine-celled rigid polyurethane foams which contain not only urethane groups (PUR) but also isocyanurate groups (PIR) and carbodiimide groups (CD) and to the use thereof in vacuum insulation panels.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: May 11, 2021
    Assignee: Covestro Intellectual Property GmbH & Co. KG
    Inventors: Marcel Schornstein, Peter Nordmann, Marina Reithmeier
  • Publication number: 20210061942
    Abstract: The present invention relates to an isocyanate-reactive component B) comprising: B1) one or more organic polyols selected from the group consisting of polyether polyols, polyester polyols, polyetherester polyols, polymer polyols, polycarbonate polyols and polyethercarbonate polyols; B2) one or more compounds having the structure of Formula (I) wherein R1 is selected from the group consisting of hydrogen, methyl or ethyl; R2 is selected from the group consisting of alkylene having 2 to 6 carbon atoms, 2,2-bis(4-phenylene)propane, 1,4-bis(methylene)benzene, 1,3-bis(methylene)benzene, 1,2-bis(methylene)benzene; n is an integer selected from 1 to 6; and B3) at least one radical reaction adjuvant selected from the group consisting of aryl-substituted olefins, a composite material comprising a thermosetting polyurethane-polyacrylate resin matrix made with such isocyanate-reactive component B) and a reinforcement material and a process of preparing the same.
    Type: Application
    Filed: September 12, 2018
    Publication date: March 4, 2021
    Inventors: Nicolas Stoeckel, Marcel Schornstein, Kai Laemmerhold, Guobin Sun
  • Patent number: 10865283
    Abstract: The present disclosure relates to sheet moulding compounds (SMC) and to a method for producing composite fiber components from said SMC, based on a polyurethane reaction mixture consisting of (A) at least one aromatic isocyanate component, (B) 70 to 100 wt % of at least one polyol component having at least 70% secondary OH groups, a number average OH count of 15-500 mg KOH/g and functionality of 1.9-2.5, (C) 0-30 wt % of at least one polyol having a number average OH count of 15-500 mg KOH/g and a functionality of 1.9-2.5, (D) as applicable, short-chain polyol, (E) internal separating agent, (F) a thermolatent catalyst, and (G) as applicable, auxiliary and/or additional substances, wherein the PUR reaction mixture has an initial viscosity of 2,500-14,000 mPas at 23° C. and the ratio of NCO groups/OH groups is 1.35:1-10:1.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: December 15, 2020
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventor: Marcel Schornstein
  • Patent number: 10633482
    Abstract: The invention relates to a new polyurethane system which can be advantageously used for the production of large structural components made of fiber composite materials, to the use of said polyurethane reaction system for the production of fiber-reinforced structural components, and to the fiber-reinforced structural components produced using the new polyurethane system.
    Type: Grant
    Filed: June 22, 2016
    Date of Patent: April 28, 2020
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Marcel Schornstein, Andreas Hoffmann, Dirk Wegener, Harald Rasselnberg, Niels Bomholt
  • Publication number: 20200080767
    Abstract: The present invention relates to a process for producing an open-cell rigid polyurethane foam. Said foams can contain, besides urethane groups (PUR), also isocyanurate groups (PIR).
    Type: Application
    Filed: March 5, 2018
    Publication date: March 12, 2020
    Inventors: Marcel Schornstein, Peter Nordmann
  • Publication number: 20200017624
    Abstract: The invention relates to a process used to produce open-cell and extremely fine-cell PUR/PIR rigid foams, said process using a polyol formulation comprising a specific isocyanate-reactive component, a catalyst component having zerewitinoff-active hydrogens and a cell-opener component.
    Type: Application
    Filed: March 5, 2018
    Publication date: January 16, 2020
    Inventors: Christian Hahn, Reinhard Albers, Ali-Kasim Anwar, Paul Heinz, Michael Baecker, Marcel Schornstein
  • Publication number: 20190048160
    Abstract: The present disclosure relates to sheet moulding compounds (SMC) and to a method for producing composite fiber components from said SMC, based on a polyurethane reaction mixture consisting of (A) at least one aromatic isocyanate component, (B) 70 to 100 wt % of at least one polyol component having at least 70% secondary OH groups, a number average OH count of 15-500 mg KOH/g and functionality of 1.9-2.5, (C) 0-30 wt % of at least one polyol having a number average OH count of 15-500 mg KOH/g and a functionality of 1.9-2.5, (D) as applicable, short-chain polyol, (E) internal separating agent, (F) a thermolatent catalyst, and (G) as applicable, auxiliary and/or additional substances, wherein the PUR reaction mixture has an initial viscosity of 2,500-14,000 mPas at 23° C. and the ratio of NCO groups/OH groups is 1.35:1-10:1.
    Type: Application
    Filed: March 1, 2017
    Publication date: February 14, 2019
    Inventor: Marcel Schornstein
  • Patent number: 10167369
    Abstract: The present invention relates to storage-stable prepregs (preimpregnated fibers) on the basis of lightfast, low-viscous polyurethane systems with an increased characteristic number and flat fiber composite components (molded bodies; composite compounds) produced therefrom, which can be obtained by methods of impregnation of, for example, woven fabrics and laid scrims, and to a method for the production thereof. The polyurethane system can comprise a reaction product of a reaction mixture of an isocyanate component and a polyol formulation. The isocyanate component comprises an organic isocyanate. The polyol formulation comprises a polyol component, a dianhydrohexitol, a latent catalyst, and optionally auxiliaries and/or additives.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: January 1, 2019
    Assignee: Covestro Deutschland AG
    Inventors: Marcel Schornstein, Florian Hupka, Dirk Wegener, Harald Rasselnberg
  • Publication number: 20180179323
    Abstract: The invention relates to a new polyurethane system which can be advantageously used for the production of large structural components made of fiber composite materials, to the use of said polyurethane reaction system for the production of fiber-reinforced structural components, and to the fiber-reinforced structural components produced using the new polyurethane system.
    Type: Application
    Filed: June 22, 2016
    Publication date: June 28, 2018
    Inventors: Marcel Schornstein, Andreas Hoffmann, Dirk Wegener, Harald Rasselnberg, Niels Bomholt
  • Patent number: 9920175
    Abstract: The invention relates to prepregs and to a method for producing storage-stable polyurethane prepregs (pre-impregnated fibers) using polyols with a high content of secondary hydroxyl end groups, to composite fiber components (composite components) which are produced from the prepregs and which can be obtained by impregnating fiber-shaped materials such as woven fabrics and fleece, and to a method for producing said composite fiber components.
    Type: Grant
    Filed: April 14, 2014
    Date of Patent: March 20, 2018
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Florian Hupka, Marcel Schornstein, Hartmut Nefzger
  • Patent number: 9868831
    Abstract: The present invention fiber composite components obtainable, for example, by impregnating fibers with a reactive polyurethane resin mixture of polyisocyanates, polyols, thermo-latent catalysts and optionally additives, and to a method for the production thereof.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: January 16, 2018
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Marcel Schornstein, Florian Hupka, Dirk Wegener, Harald Rasselnberg
  • Publication number: 20170306116
    Abstract: The present invention relates to storage-stable prepregs (preimpregnated fibers) on the basis of lightfast, low-viscous polyurethane systems with an increased characteristic number and flat fiber composite components (molded bodies; composite compounds) produced therefrom, which can be obtained by methods of impregnation of, for example, woven fabrics and laid scrims, and to a method for the production thereof.
    Type: Application
    Filed: August 25, 2015
    Publication date: October 26, 2017
    Applicant: Covestro Deutschland AG
    Inventors: Marcel Schornstein, Florian Hupka, Dirk Wegener, Harald Rasselnberg
  • Publication number: 20170051120
    Abstract: The present invention fiber composite components obtainable, for example, by impregnating fibres with a reactive polyurethane resin mixture of polyisocyanates, polyols, thermo-latent catalysts and optionally additives, and to a method for the production thereof.
    Type: Application
    Filed: April 25, 2015
    Publication date: February 23, 2017
    Inventors: Marcel Schornstein, Florian Hupka, Dirk Wegener, Harald Rasselnberg
  • Patent number: 9512260
    Abstract: The invention relates to a storage-stable resin film based on polyurethane systems having a very high characteristic number and fiber-composite components (composite components, molded bodies) produced therefrom by compressing the resin film, in combination with fiber-reinforced materials such as woven fabrics and fleece, at high temperatures and under pressure, and to a method for the production thereof.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: December 6, 2016
    Assignee: Covestro Deutschland AG
    Inventors: Florian Hupka, Marcel Schornstein, Dirk Wegener, Harald Rasselnberg
  • Patent number: 9481776
    Abstract: The invention relates to foams of high thermal stability, to the production thereof from organic polyisocyanates and polyepoxides, and to the use of the foams.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: November 1, 2016
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Wegener, Stephan Reiter, Harald Rasselnberg, Marcel Schornstein, Hans-Detlef Arntz, Dirk Brüning
  • Patent number: 9399705
    Abstract: The invention relates to storage-stable prepregs (preimpregnated fibers) based on low-viscosity polyurethane systems having a very high characteristic number and flat fiber composite components (molded bodies; composite components) produced therefrom, which are obtained due to an impregnation method of fiber reinforced materials such as woven fabrics and fleece, and to a method for the production thereof.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: July 26, 2016
    Assignee: Bayer Intellectual Property GmbH
    Inventors: Florian Hupka, Marcel Schornstein, Dirk Wegener, Harald Rasselnberg