Abstract: A fiber optic cassette includes a body defining a front and an opposite rear. A cable entry location is defined on the body for a cable to enter the cassette, wherein a plurality of optical fibers from the cable extend into the cassette and form terminations at non-conventional connectors adjacent the front of the body. A flexible substrate is positioned between the cable entry location and the non-conventional connectors adjacent the front of the body, the flexible substrate rigidly supporting the plurality of optical fibers. Each of the non-conventional connectors adjacent the front of the body includes a ferrule, a ferrule hub supporting the ferrule, and a split sleeve surrounding the ferrule.

Abstract: A double flexible optical circuit includes: a flexible substrate supporting a plurality of optical fibers; a first connector terminating the optical fibers at a first end of the double flexible optical circuit; and a second connector terminating the optical fibers at a second end of the double flexible optical circuit. Each of the optical fibers is positioned in one of a plurality of separate extensions formed by the flexible substrate as the optical fibers extend from the first connector to the second connector. The first and second connectors are configured to be tested when the first and second connectors are connected through the double flexible optical circuit. The double flexible optical circuit is configured to be divided in half once the testing is complete to form two separate flexible optical circuits.

Abstract: The present disclosure generally relates to a method for processing optical fibers supported by a multi-fiber ferrule. The method can include laser cutting first and second rows of optical fibers in a first fiber cutting step by directing a laser beam in a first direction relative to the ferrule. The laser beam can cut the second row of optical fibers to a first fiber extension length and cut the first row of optical fibers to a second fiber extension length. The method can also include laser cutting the first row of optical fibers by directing a laser beam in a second direction relative to the multi-fiber ferrule. The laser beam cuts the first row of optical fibers to the first fiber extension length and by-passes the second row of optical fibers such that optical fibers of the second row of optical fibers remain at the first fiber extension length.

Abstract: A double flexible optical circuit includes: a flexible substrate supporting a plurality of optical fibers; a first connector terminating the optical fibers at a first end of the double flexible optical circuit; and a second connector terminating the optical fibers at a second end of the double flexible optical circuit. Each of the optical fibers is positioned in one of a plurality of separate extensions formed by the flexible substrate as the optical fibers extend from the first connector to the second connector. The first and second connectors are configured to be tested when the first and second connectors are connected through the double flexible optical circuit. The double flexible optical circuit is configured to be divided in half once the testing is complete to form two separate flexible optical circuits.

Abstract: A fiber optic cassette includes a body defining a front and an opposite rear. A cable entry location is defined on the body for a cable to enter the cassette, wherein a plurality of optical fibers from the cable extend into the cassette and form terminations at non-conventional connectors adjacent the front of the body. A flexible substrate is positioned between the cable entry location and the non-conventional connectors adjacent the front of the body, the flexible substrate rigidly supporting the plurality of optical fibers. Each of the non-conventional connectors adjacent the front of the body includes a ferrule, a ferrule hub supporting the ferrule, and a split sleeve surrounding the ferrule.

Abstract: A fiber optic cassette includes a body defining a front and an opposite rear. A cable entry location is defined on the body for a cable to enter the cassette, wherein a plurality of optical fibers from the cable extend into the cassette and form terminations at non-conventional connectors adjacent the front of the body. A flexible substrate is positioned between the cable entry location and the non-conventional connectors adjacent the front of the body, the flexible substrate rigidly supporting the plurality of optical fibers. Each of the non-conventional connectors adjacent the front of the body includes a ferrule, a ferrule hub supporting the ferrule, and a split sleeve surrounding the ferrule.

Abstract: A double flexible optical circuit includes: a flexible substrate supporting a plurality of optical fibers; a first connector terminating the optical fibers at a first end of the double flexible optical circuit; and a second connector terminating the optical fibers at a second end of the double flexible optical circuit. Each of the optical fibers is positioned in one of a plurality of separate extensions formed by the flexible substrate as the optical fibers extend from the first connector to the second connector. The first and second connectors are configured to be tested when the first and second connectors are connected through the double flexible optical circuit. The double flexible optical circuit is configured to be divided in half once the testing is complete to form two separate flexible optical circuits.

Abstract: A fiber optic cassette includes a body defining a front and an opposite rear. A cable entry location is defined on the body for a cable to enter the cassette, wherein a plurality of optical fibers from the cable extend into the cassette and form terminations at non-conventional connectors adjacent the front of the body. A flexible substrate is positioned between the cable entry location and the non-conventional connectors adjacent the front of the body, the flexible substrate rigidly supporting the plurality of optical fibers. Each of the non-conventional connectors adjacent the front of the body includes a ferrule, a ferrule hub supporting the ferrule, and a split sleeve surrounding the ferrule.

Abstract: A tool for aligning fibers in a ferrule, the tool comprising a body portion having a register surface; and at least one alignment member at a certain angle from the register surface, the alignment member configured to cooperate with a corresponding alignment member of a ferrule, wherein the register surface is non-planar.

Abstract: An optical ferrule comprising: (a) a body defining an end face; (b) one or more channels extending from said end face through said body, each channel adapted to receive an optical fiber; and (c) first and second alignment pin channels defined in said end face, each alignment pin channel having a center point, said center points being disposed along a first axis, said first alignment pin channel having a first cross section essentially the same as that of an alignment pin and being adapted to receive said alignment pin, said second alignment pin channel having a second cross section elongated along said first axis.

Abstract: An optical ferrule comprising: (a) a body defining an end face; (b) one or more channels extending from said end face through said body, each channel adapted to receive an optical fiber; and (c) first and second alignment pin channels defined in said end face, each alignment pin channel having a center point, said center points being disposed along a first axis, said first alignment pin channel having a first cross section essentially the same as that of an alignment pin and being adapted to receive said alignment pin, said second alignment pin channel having a second cross section elongated along said first axis.

Abstract: A ferrule assembly comprising: (a) a ferrule body defining a plurality of bores and having an end face having an inner portion and outer portions on opposite sides of said first portion; (b) a plurality fibers disposed in said bores and protruding beyond said end face; and (c) a protruding element on each outer portion, said protruding element having a first or second configuration, in said first configuration, said protruding element comprises a portion of said outer portion that protrudes beyond said inner portion but not as far as said fibers protrude, and in said second configuration, said protruding element comprises at least one fiber in a bore in said outer portion that protrudes beyond any fiber in a bore in said inner portion.

Abstract: A process for preparing terminated fibers comprising: (a) positioning multiple fibers in a ferrule having a ferrule end face and at least one first alignment member such that a portion of each fiber extends forward beyond said ferrule end face; (b) after step (a), cleaving said portion of each fiber, thereby forming cleaved fiber end faces; (c) after step (b), interengaging a second alignment member of a fiber-alignment tool with said first alignment member such that a register surface of said fiber-alignment tool is aligned with said ferrule, and registering said cleaved fiber end faces against said register surface; and (d) affixing said fibers relative to said ferrule.