Abstract: A method includes forming a powder mixture from a rare earth oxide powder and a lanthanum powder, heating the powder mixture in a crucible assembly positioned in a reduced pressure environment, wherein heating the powder mixture comprises applying heat using a heating element and heating the powder mixture reduces the rare earth oxide powder into a rare earth metal that collects on a collection region of the crucible assembly. The method also includes monitoring a pressure in the reduced pressure environment using a pressure sensor and reducing the heat applied by the heating element to the powder mixture when the pressure in the reduced pressure environment is above a threshold pressure.