Abstract: A method for induction surface hardening includes, when in a feed mode, moving an induction coil of a hardening device over a ring surface of a work piece in a treatment direction, to heat the ring surface from an initial zone to a final zone. A sprayer, located downstream of the induction coil in the direction of treatment, is activated to apply quenching liquid to the heated ring surface to both cool and harden the ring surface. An unhardened soft zone is provided between the initial zone and the final zone. A supplementary induction coil, the induction coil and the sprinkler are respectively activated and deactivated separately at the start and end of the hardening, while the relative feed speed between the hardening device and the work piece, and/or the power supplied to each of the supplementary induction coil and the induction coil, are varied at the same time.

Abstract: The invention concerns a method for inspection of rolling elements (W) by means of ultrasound, wherein the rolling elements (W) are taken individually to an ultrasound measuring device (4), wherein the rolling elements (W) are moved in the ultrasound measuring device (4) and subjected to an ultrasound measurement and wherein depending on a result of the ultrasound measurement the individual rolling elements (W) are classified as defective or nondefective. The subject matter of the invention is also a rolling element inspection layout for performance of the method, having at least one ultrasound measuring device (4) with a holder for the individual rolling elements (W), at least one ultrasound head (10) and a drive unit for the movement of the individual rolling elements (W).

Abstract: The invention relates to a method for the progressive induction surface hardening of a closed curve trace of a workpiece, the closed curve trace and a hardening device being moved relative to one another in a feed mode to harden the closed curve trace starting from an initial zone to an end zone, an unhardened soft zone being provided. According to the invention, the workpiece is provided with a marking, the hardening device having a sensor for detecting said marking. The curve trace and the hardening device are moved relative to one another along the treatment direction until the senor detects the marking. Once the marking is detected, another movement takes place in the treatment direction before the hardening device is activated, the curve trace being hardened by the relative movement. The marking is again detected by means of the sensor and the hardening device is then deactivated. The invention also relates to an arrangement which is suitable for carrying out the method described.

Abstract: Methods for induction surface hardening of a ring surface of a work piece. The ring surface and a hardening device have an induction coil moved relative to one another in a treatment direction in a feed mode. A sprinkler located downstream of the induction coil in the direction of treatment serves to heat the ring surface, starting from an initial zone to a final zone, with the induction coil and then hardens it by cooling the ring surface with the sprinkler. An unhardened soft zone is provided between the initial zone and the end zone. The supplementary induction coil, the induction coil and the sprinkler are activated and deactivated separately at the start of hardening and at the end of hardening, respectively, the speed between the hardening device and the work piece and/or the power supplied to the supplementary induction coil and the induction coil varied at the same time.

Abstract: The present invention relates to a planar inductor for progressive case hardening, comprising a carrier and an induction coil, which is accommodated by the carrier and exposed on a first side of the carrier and which is in the form of a conductor loop. According to the invention, the inductor comprises two spacing elements, which are space apart from one another and inserted into the carrier and which protrude from the carrier and beyond the conductor loop on the first side. The invention further relates to a preferred method for producing the planar inductor.

Abstract: The invention relates to a method for the induction surface hardening of a ring surface of a workpiece, the ring surface and a hardening device having an induction coil being moved relative to one another in a treatment direction in a feed mode. A sprinkler is located downstream of the induction coil when seen in the direction of treatment and serves to heat the ring surface, starting from an initial zone to a final zone, by means of the induction coil and then to harden it by cooling the ring surface by means of the sprinkler, an unhardened soft zone being provided between the initial zone and the end zone.

Abstract: The invention concerns a method for inspection of rolling elements (W) by means of ultrasound, wherein the rolling elements (W) are taken individually to an ultrasound measuring device (4), wherein the rolling elements (W) are moved in the ultrasound measuring device (4) and subjected to an ultrasound measurement and wherein depending on a result of the ultrasound measurement the individual rolling elements (W) are classified as defective or nondefective. The subject matter of the invention is also a rolling element inspection layout for performance of the method, having at least one ultrasound measuring device (4) with a holder for the individual rolling elements (W), at least one ultrasound head (10) and a drive unit for the movement of the individual rolling elements (W).

Abstract: The invention relates to a method for the induction surface hardening of a ring surface of a workpiece, the ring surface and a hardening device having an induction coil being moved relative to one another in a treatment direction in a feed mode. A sprinkler is located downstream of the induction coil when seen in the direction of treatment and serves to heat the ring surface, starting from an initial zone to a final zone, by means of the induction coil and then to harden it by cooling the ring surface by means of the sprinkler, an unhardened soft zone being provided between the initial zone and the end zone.

Abstract: The present invention relates to a planar inductor for progressive case hardening, comprising a carrier and an induction coil, which is accommodated by the carrier and exposed on a first side of the carrier and which is in the form of a conductor loop. According to the invention, the inductor comprises two spacing elements, which are space apart from one another and inserted into the carrier and which protrude from the carrier and beyond the conductor loop on the first side. The invention further relates to a preferred method for producing the planar inductor.

Abstract: The invention relates to a method for the progressive induction surface hardening of a closed curve trace of a workpiece, the closed curve trace and a hardening device being moved relative to one another in a feed mode to harden the closed curve trace starting from an initial zone to an end zone, an unhardened soft zone being provided. According to the invention, the workpiece is provided with a marking, the hardening device having a sensor for detecting said marking. The curve trace and the hardening device are moved relative to one another along the treatment direction until the senor detects the marking. Once the marking is detected, another movement takes place in the treatment direction before the hardening device is activated, the curve trace being hardened by the relative movement. The marking is again detected by means of the sensor and the hardening device is then deactivated. The invention also relates to an arrangement which is suitable for carrying out the method described.

Abstract: A method and device for heating or hardening at least an axial segment of a rotationally-symmetric surface of a work piece includes rotating the work piece about its rotational axis and moving a peripheral portion of an inductor along a longitudinal profile of the axial segment of the rotating work piece with a constant spacing between the peripheral portion and the axial segment. At least a portion of the movement of the peripheral portion is composed of a first vector component in the direction of the rotational axis and a second component extending perpendicularly to the first vector component. The peripheral portion has a length in the rotational axis direction that is less the length of the axial segment in the rotational axis direction.

Abstract: Bearing component having a surface at least one part of which has been surface hardened by induction heating. A cross section of the bearing component through said surface exhibits a hardness Hsurface at said surface, and remains substantially equal through a first region, a hardness Hcore at the non-hardened core of the bearing component and remains substantially equal through a third region and a transition, second region spanning between the first and third regions. The average hardness in the first region of the harness profile is Y1 and the average hardness in the third region of the harness profile is Y3 and the hardness profile in the second region has a section defined as a line between the points where 0<k<2, on the hardness profile. The hardness of said section of said second region decreases on average by less than 50 HCR per mm.

Abstract: Mechanical component having a surface at least one part of which has been surface hardened by induction heating. A cross section of the mechanical component through the surface exhibits a hardness Hsurface at the surface, and remains substantially equal through a first region, a hardness Hcore at the non-hardened core of the mechanical component and remains substantially equal through a third region and a transition, second region spanning between the first and third regions. The hardness profile in the first region has an average hardness Y1, and the hardness profile in the third region has an average hardness Y3. If a line is drawn on the hardness profile in the second region between the points (formula) and (formula), where 0<K<2, the hardness of the mechanical component in the second region determined along the line decreases by less than 50 HRC per mm.

Abstract: Mechanical component (10) having a hole (12) extending therethrough and having a minimum thickness (T) of 7 mm, measured from an interior surface (12a, 12b) constituting the outer perimeter of the hole (12) radially outwards to an outer surface of said mechanical component (10). The maximum transverse dimension (d) of said hole (12) is 31.75 mm or less and that at least one part (22) of interior surface (12a, 12b) material of the mechanical component (10) constituting the outer perimeter of said hole (12) comprises a martensitic microstructure produced by induction hardening using an electromagnetic induction coil (14) positioned inside said hole (12) followed by immediate quenching using a quenching device (16) that is positioned inside said hole (12) when the electromagnetic induction coil (14) has been removed from said hole (12) or while the electromagnetic induction coil (14) is being removed from said hole (12).

Abstract: A method and device for heating or hardening at least an axial segment of a rotationally-symmetric surface of a work piece includes rotating the work piece about its rotational axis and moving a peripheral portion of an inductor along a longitudinal profile of the axial segment of the rotating work piece with a constant spacing between the peripheral portion and the axial segment. At least a portion of the movement of the peripheral portion is composed of a first vector component in the direction of the rotational axis and a second component extending perpendicularly to the first vector component. The peripheral portion has a length in the rotational axis direction that is less the length of the axial segment in the rotational axis direction.