Patents by Inventor Marco Raffone

Marco Raffone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230382561
    Abstract: A method for manufacturing a panel for an aircraft is provided. The method includes arranging, on a curing surface, a skin of pre-preg composite material, arranging a plurality of pre-formed, uncured composite stringers, each having an open cross section with a web and a base transverse to each other so that a first base portion protrudes toward a first side and a second base portion protrudes toward a second side, arranging the stringers on the skin with the base in contact with the skin, arranging, on each stringer, a respective first mandrel to completely cover the first base portion and a respective second mandrel to completely cover the second base portion, and having the skin and the stringers undergo a co-curing process in autoclave with vacuum bag.
    Type: Application
    Filed: October 27, 2021
    Publication date: November 30, 2023
    Inventors: Gianni IAGULLI, Giuseppe TOTARO, Marco RAFFONE, Michele FRASCA
  • Patent number: 11292577
    Abstract: A method for manufacturing a wing box for aircraft comprises the steps of arranging, on a curing surface, a first panel of composite material, alternately arranging, on the first panel, along a transverse direction, a rib of non-polymerized composite material and a tool comprising a central part, a bottom part and a top part, wherein the central part of each tool is interposed between said bottom part and the top part and may be extracted in a transverse direction, arranging a second panel of composite material by putting said second panel in contact with the flanges of each rib, pulling out the central part of each tool along the transverse direction and removing the top part and the bottom part of each tool, and subjecting the first panel, the second panel, and each rib to a curing process in autoclave with vacuum bag.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: April 5, 2022
    Assignee: LEONARDO S.P.A.
    Inventors: Gianni Iagulli, Marco Raffone, Alberto Russolillo, Tommaso Nanula, Giuseppe Totaro
  • Patent number: 11097522
    Abstract: A method for manufacturing a wing-box for aircraft comprises: arranging, on a curing surface, a first panel of composite material comprising a skin a plurality of longitudinal stringers, and arranging, on each stringer, a caul plate; arranging, on the first panel, pluralities of support inserts so that each support insert rests on a respective caul plate, and on the skin of the first panel, and arranging, on the first panel, a plurality of ribs of non-polymerized composite material, each rib comprising a plate, a first pair of flanges and a second pair of flanges arranged at opposed ends of the plate, and having openings on an edge of the plate, by placing the respective first pair of flanges on the first panel and the respective plurality of openings on the plurality of support inserts, and having the first panel and the plurality of ribs undergo a curing process in autoclave with vacuum bag.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: August 24, 2021
    Assignee: LEONARDO S.p.A.
    Inventors: Gianni Iagulli, Marco Raffone, Alberto Russolillo, Tommaso Nanula, Giuseppe Totaro
  • Publication number: 20200148328
    Abstract: A method for manufacturing a wing box for aircraft comprises the steps of arranging, on a curing surface, a first panel of composite material, alternately arranging, on the first panel, along a transverse direction, a rib of non-polymerized composite material and a tool comprising a central part, a bottom part and a top part, wherein the central part of each tool is interposed between said bottom part and the top part and may be extracted in a transverse direction, arranging a second panel of composite material by putting said second panel in contact with the flanges of each rib, pulling out the central part of each tool along the transverse direction and removing the top part and the bottom part of each tool, and subjecting the first panel, the second panel, and each rib to a curing process in autoclave with vacuum bag.
    Type: Application
    Filed: November 12, 2019
    Publication date: May 14, 2020
    Inventors: Gianni IAGULLI, Marco RAFFONE, Alberto RUSSOLILLO, Tommaso NANULA, Giuseppe TOTARO
  • Publication number: 20200147947
    Abstract: A method for manufacturing a wing-box for aircraft comprises: arranging, on a curing surface, a first panel of composite material comprising a skin a plurality of longitudinal stringers, and arranging, on each stringer, a caul plate; arranging, on the first panel, pluralities of support inserts so that each support insert rests on a respective caul plate, and on the skin of the first panel, and arranging, on the first panel, a plurality of ribs of non-polymerized composite material, each rib comprising a plate, a first pair of flanges and a second pair of flanges arranged at opposed ends of the plate, and having openings on an edge of the plate, by placing the respective first pair of flanges on the first panel and the respective plurality of openings on the plurality of support inserts, and having the first panel and the plurality of ribs undergo a curing process in autoclave with vacuum bag.
    Type: Application
    Filed: November 12, 2019
    Publication date: May 14, 2020
    Inventors: Gianni IAGULLI, Marco RAFFONE, Alberto RUSSOLILLO, Tommaso NANULA, Giuseppe TOTARO
  • Patent number: 8869631
    Abstract: A hollow manufactured body has at least one wall of non-ferromagnetic material with an outer surface and an inner surface facing a cavity of the body. Two mutually magnetically attracted sliders are positioned on the inner and outer surfaces. The outer slider is moved manually across the outer surface to a predetermined point where the wall thickness is to be detected; the inner slider on the inner surface follows the movements of the outer slider due to the effect of the magnetic attraction. A transducer on the outer slider is used to measure the force required to move a magnet away from the outer surface of the wall. The value of the thickness of the wall at the predetermined point is then derived from the measured force.
    Type: Grant
    Filed: November 8, 2011
    Date of Patent: October 28, 2014
    Assignee: Alenia Aeronautica S.p.A.
    Inventors: Sabato Inserra Imparato, Felice Grosso, Vincenzo Pelusi, Marco Raffone, Alfonso Delli Carri, Carlo Arnone
  • Publication number: 20120288666
    Abstract: Structural member composed of assembled plies of fibre material is embedded in a resin matrix, and includes at least one laminated part formed by these plies arranged in a stacking relationship, wherein the laminated part of the structural member is folded in such a way as to form a flange defining an inner angle with respect to a base portion of the laminated part. The edge of the flange forms a sloped surface on the concave side of the laminated part, at which sloped surface the plies of the flange which are closer to the concave side of the laminated part are folded towards the ply of the flange positioned on the convex side of the laminated part, in such a way as to cause their ends to be substantially level with the face of the flange on the convex side of the laminated part.
    Type: Application
    Filed: May 10, 2012
    Publication date: November 15, 2012
    Applicant: ALENIA AERMACCHI S.p.A.
    Inventors: Marco RAFFONE, Gianni IAGULLI, Alfonso DELLI CARRI, Felice GROSSO, Leonardo CIAVARELLA, Eugenio DI GIACOMO, Giuseppe AMBROSINO
  • Patent number: 8303887
    Abstract: A tool for the infusion of a resin into a preform made of fiber material includes a mould which can be closed around the preform and in the body of which at least one inlet duct is formed to allow resin to be injected into the mould so that the resin can be infused into the preform. At least one reservoir which can contain the resin, is also formed in the body of the mould and is connected to the at least one inlet duct. The mould can be inserted in an autoclave and the reservoir is configured to permit the transfer of the resin from the reservoir to the inlet duct under the effect of the temperature and of the pressure that are produced in the autoclave, thus allowing the resin to be injected into the mould.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: November 6, 2012
    Assignee: Alenia Aeronautica S.p.A.
    Inventors: Vincenzo De Vita, Francesco Beneventi, Marco Raffone
  • Publication number: 20120111126
    Abstract: A hollow manufactured body has at least one wall of non-ferromagnetic material with an outer surface and an inner surface facing a cavity of the body. Two mutually magnetically attracted sliders are positioned on the inner and outer surfaces. The outer slider is moved manually across the outer surface to a predetermined point where the wall thickness is to be detected; the inner slider on the inner surface follows the movements of the outer slider due to the effect of the magnetic attraction. A transducer on the outer slider is used to measure the force required to move a magnet away from the outer surface of the wall. The value of the thickness of the wall at the predetermined point is then derived from the measured force.
    Type: Application
    Filed: November 8, 2011
    Publication date: May 10, 2012
    Applicant: Alenia Aeronautica S.p.A.
    Inventors: Sabato Inserra Imparato, Felice Grosso, Vincenzo Pelusi, Marco Raffone, Alfonso Delli Carri, Carlo Arnone
  • Publication number: 20100283180
    Abstract: A tool for the infusion of a resin into a preform made of fibre material includes a mould which can be closed around the preform and in the body of which at least one inlet duct is formed to allow resin to be injected into the mould so that the resin can be infused into the preform. At least one reservoir which can contain the resin, is also formed in the body of the mould and is connected to the at least one inlet duct. The mould can be inserted in an autoclave and the reservoir is configured to permit the transfer of the resin from the reservoir to the inlet duct under the effect of the temperature and of the pressure that are produced in the autoclave, thus allowing the resin to be injected into the mould.
    Type: Application
    Filed: October 29, 2008
    Publication date: November 11, 2010
    Inventors: Vincenzo De Vita, Francesco Beneventi, Marco Raffone