Abstract: A power tool including a housing, a trigger disposed on an outside of the housing, the trigger including a magnet, a motor within the housing, the motor configured to produce a rotational output to a drive mechanism, a Hall effect sensor configured to sense a position of the trigger based on a proximity of the magnet to the Hall effect sensor, and an electronic controller connected to the Hall effect sensor. The electronic controller is configured to determine the position of the trigger based on a signal from the Hall effect sensor and control the drive mechanism based on the position of the trigger.

Abstract: A fastener driver includes a cylinder, a moveable piston positioned within the cylinder, and a driver blade attached to the piston and movable therewith between a top-dead-center (TDC) position and a bottom-dead-center (BDC) position. The driver blade including a body and a plurality of teeth extending therefrom. A lifter is operable to move the driver blade from the BDC position toward the TDC position. The lifter including a plurality of lugs engageable with the teeth of the driver blade when moving the driver blade from the BDC position toward the TDC position. The body of the driver blade has a first thickness and at least a first of the teeth has a second thickness that is greater than the first thickness and the first tooth has a stepped configuration relative to the body.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position toward a driven or bottom-dead-center (BDC) position for driving a fastener into a workpiece, a gas spring mechanism for driving the driver blade toward the BDC position, and a lifter assembly having a rotary lifter for returning the driver blade from the BDC position toward the TDC position. The powered fastener driver further includes an arm upon which the rotary lifter is supported, a motor which, in a first position of the rotary lifter, provides torque to the rotary lifter to return the driver blade from the BDC position toward the TDC position, and a brake mechanism including an electromagnet which, when activated, causes the rotary lifter to move from the first position toward a second position in which the rotary lifter is not engageable with the driver blade.

Abstract: A fastener driver includes a housing, a cylinder supported by the housing, and a moveable piston positioned within the cylinder. A driver blade is attached to the piston and movable therewith between a top-dead-center position and a driven or bottom-dead-center position. The driver blade includes a body having a first side and an opposite, second side with the driving axis passing therebetween, a plurality of teeth extending from the first side of the body, and a plurality of projections extending from the second side of the body. The body and the projections are bisected by a common plane. The teeth extend at an oblique angle from the first side of the body relative to the common plane.

Abstract: A fastener driver includes a housing defining a head portion and a handle portion, a drive mechanism positioned within the housing, and a firing mechanism. The firing mechanism includes a piston, a driver blade attached to the piston, a biasing member having a first end supported within the piston and a second end supported by the head portion, and a damper positioned between the firing mechanism and the head portion of the housing. The damper configured to attenuate one or more of noise or vibration from the firing mechanism as the driver blade moves from the top dead center position toward the bottom dead center position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A kickout arrangement is at least partially defined by an outer surface on one of a torque output member and a torque input member and an aperture formed in the other of the torque output member and the torque input member in which the outer surface is received. The kickout arrangement configured to permit limited rotation of the torque output member relative to the torque input member between a first position and a second position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position toward a driven or bottom-dead-center (BDC) position, a gas spring mechanism for driving the driver blade toward the BDC position, a lifter assembly having a rotary lifter for returning the driver blade from the BDC position toward the TDC position, a motor that provides torque to the rotary lifter to return the driven blade from the BDC position toward the TDC position, and a cam which, during operation of the rotary lifter, causes the rotary lifter to axially move along a rotational axis defined by the rotary lifter between a first position, in which the rotary lifter is engageable with the driver blade, and a second position, in which the rotary lifter is not engageable with the driver blade.

Abstract: A powered fastener driver configured to drive fasteners having a first head and a second head and including a magazine assembly configured to receive the fasteners and a nosepiece assembly including a channel from which consecutive fasteners from the magazine assembly are driven.

Abstract: A powered fastener driver includes a housing, a cylinder within the housing, the cylinder containing a pressurized gas, a piston within the cylinder and movable from a top-dead-center position to a bottom-dead-center position, a driver blade movably coupled to the piston, a lifter, a drive unit configured to provide torque to the lifter, and a sensor. The driver blade has a plurality of teeth defining a predetermined number of edges. The sensor is configured to detect an edge of one or more of the plurality of teeth and a controller in communication with the drive unit and the sensor. The controller is configured to count a number of edges detected by the sensor, compare the number of detected edges to the predetermined number of edges, and stop the drive unit when the number of detected edges is less than the predetermined number of edges.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

Abstract: A fastener driver includes a cylinder, a moveable piston positioned within the cylinder, and a driver blade attached to the piston and movable therewith between a top-dead-center (TDC) position and a bottom-dead-center (BDC) position. A lifter is operable to move the driver blade from the BDC position toward the TDC position. A transmission is provided for providing torque to the lifter. The lifter includes a hub and a plurality of lugs extending therefrom. Each lug is engageable with the driver blade when moving the driver blade from the BDC position toward the TDC position. The hub and the lugs are integrally formed as a single piece. The lifter includes a first side and an opposite second side. Each of the first side and the second side is flat.

Abstract: A fastener driver includes a magazine configured to receive fasteners, a nosepiece including a fastener driving channel from which consecutive fasteners from the magazine are driven, and a workpiece contact element movable relative to the nosepiece between an extended position and a retracted position. A portion of the workpiece contact element is slidably positioned within the fastener driving channel. The portion of the workpiece contact element having an aperture extending therethrough in which the fasteners pass from the magazine through the aperture into the fastener driving channel of the nosepiece to be fired. The portion of the workpiece contact element further includes a guide assembly positioned thereon. The guide assembly configured to guide the fastener along the portion of the workpiece contact element within the fastener driving channel as the fastener is being fired into a workpiece.

Abstract: A fastener driver includes an outer cylinder having a cylindrical first end and an opposite, second end, an inner cylinder positioned within the outer cylinder, a moveable piston positioned within the inner cylinder, and a driver blade attached to the piston and movable therewith between a top-dead-center position and a bottom-dead-center position along a drive axis. The outer cylinder defining a longitudinal axis and a storage chamber configured to be filled with pressurized gas. The inner cylinder being in communication with the pressurized gas within the storage chamber. A frame has first end adjacent the cylindrical first end of the outer cylinder and a second end extending outward from the cylindrical first end of the outer cylinder in the direction of the longitudinal axis. The frame is integrally formed with the outer cylinder as a single piece and a nosepiece supported by the frame.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A rotary lifter is engageable with the driver blade and configured to receive torque from the drive unit for returning the driver blade from the BDC position toward the TDC position. The lifter has a body, a drive pin coupled to the body, and a roller positioned on the drive pin. The roller includes an engagement section configured to receive an end portion of a tooth of the driver blade. The lifter includes a means for aligning the engagement section with the end portion of the tooth on the driver blade to facilitate meshing between the end portion and the roller.

Abstract: A fastener driver includes a magazine having a magazine cover and a magazine body. The magazine cover includes a top surface having an opening defined therein. The magazine body is slidably movable relative to the magazine cover from a closed position to an open position. A latch is coupled to the top surface of the magazine cover and extends through the opening in the top surface of the magazine cover. The latch includes a latch projection that defines a first contact surface. A pusher body is slidably coupled to the magazine body and includes an arm member that defines a second contact surface. A biasing member biases the pusher toward a nosepiece when the magazine body is in the closed position. The first and second contact surfaces are engageable to hold the pusher body in a latched position when the magazine body is in the open position.

Abstract: A fastener driver includes a pusher assembly slidably coupled to a magazine assembly. The pusher assembly includes a first portion and a second portion that are selectively movable relative to each other. The pusher assembly is adjustable between a first state in which the first portion and the second portion are configured to move together in unison toward the channel, and a second state in which the first portion moves relative to the second portion toward the channel. A dry-fire lockout assembly includes a blocking member coupled to the magazine assembly or the nosepiece assembly, and a lockout member selectively engageable with the blocking member for moving the blocking member from a first position and a second position. The pusher assembly is configured to transition from the first state to the second state after a predetermined number of fasteners remain in the magazine assembly.

Abstract: A fastener driver includes a housing, a cylinder supported by the housing, and a moveable piston positioned within the cylinder. A driver blade is attached to the piston and movable therewith between a top-dead-center (TDC) position and a driven or bottom-dead-center (BDC) position. The driver blade includes a body portion extending along a longitudinal axis, and a tip portion configured to contact a fastener. The tip portion is bisected by a central axis that is parallel with the longitudinal axis such that the tip portion is laterally offset relative to the body portion.

Abstract: A fastener driver includes an outer cylinder having a first end and an opposite, second end, an inner cylinder positioned within the outer cylinder, a moveable piston positioned within the inner cylinder, a driver blade attached to the piston and movable therewith between a top-dead-center position near the second end and a bottom-dead-center position near the first end along a drive axis and a frame that extends from the first end. The frame is integrally formed with the outer cylinder as a single piece.

Abstract: A fastener driver includes a pusher assembly slidably coupled to a magazine assembly. The pusher assembly includes a first portion and a second portion that are selectively movable relative to each other. The pusher assembly is adjustable between a first state in which the first portion and the second portion are configured to move together in unison toward the channel, and a second state in which the first portion moves relative to the second portion toward the channel. A dry-fire lockout assembly includes a blocking member coupled to the magazine assembly or the nosepiece assembly, and a lockout member selectively engageable with the blocking member for moving the blocking member from a first position and a second position. The pusher assembly is configured to transition from the first state to the second state after a predetermined number of fasteners remain in the magazine assembly.