Abstract: A method of manufacturing a mechanical grating device, including the steps of: forming a spacer layer on a substrate; removing portions of the spacer layer to define an active region; forming a sacrificial layer in the active region; forming conductive reflective ribbon elements over the active region; annealing the mechanical grating device at an annealing temperature greater than 150° C.; and removing the sacrificial layer from the active region to release the conductive reflective ribbon elements.

Abstract: A strain gauge for measuring strain in a structural member, including: a light modulator adapted to be attached to the structural member, further including: a plurality of deformable elements, each of said deformable elements having a reflective surface and a resonant frequency that varies as a function of strain on the element; means for exerting a force to the deformable elements to cause them to deform at their resonant frequency between first and second operating states, an optical system for directing incident light onto the light modulator, and directing modulated light from the light modulator to a sensor that provides an output signal that varies as a function of the resonate frequency of said deformable elements; and means for generating a representation of the strain in the structural member from said output signal.

Abstract: An electromechanical conformal grating device having a period &Lgr;, that includes: an elongated ribbon element including a light reflective surface; a pair of end supports for supporting the elongated ribbon element at both ends over a substrate; an intermediate support; and means for applying a force to the elongated ribbon element to cause the element to deform between first and second operating states, where in the second operating state the elongated ribbon element mechanically conforms to the intermediate support forming a conformal grating having alternating raised and lowered portions, and wherein the length of the raised and lowered portions are substantially equal.

Abstract: A diffractive grating modulator system, includes: a diffractive grating modulator active to produce a plurality of output orders of diffraction; an illumination source for directing light onto the diffractive grating modulator; an output system arranged to receive one of the orders of diffraction from the diffractive grating modulator; a detector arranged to receive a different one of the orders of diffraction from the diffractive grating and to produce a signal representing the output of the diffractive grating modulator; an electronic driving system responsive to a data stream for operating the diffractive grating modulator; and a feedback system connected to the detector and the electronic driving system and responsive to the signal for calibrating the diffractive grating modulator.

Abstract: A display system, including: a light source providing illumination; a linear array of electromechanical grating devices of at least two individually operable devices receiving the illumination wherein a grating period is oriented at a predetermined angle with respect to an axis of the linear array wherein the angle is large enough to separate diffracted light beams prior to a projection lens system for projecting light onto a screen; a polarization sensitive element that passes diffracted light beams according to their polarization state; a segmented waveplate for altering the polarization state of a discrete number of selected diffracted light beams wherein the segmented waveplate is located between the linear array and the polarization sensitive element, a scanning element for moving the selectively passed diffracted light beams on the screen; and a controller for providing a data stream to the individually operable devices.

Abstract: A display system, including: a light source providing illumination; a linear array of electromechanical grating devices of at least two individually operable devices receiving the illumination wherein a grating period is oriented at a predetermined angle with respect to an axis of the linear array wherein the angle is large enough to separate diffracted light beams prior to a projection lens system for projecting light onto a screen; a polarization sensitive element that passes diffracted light beams according to their polarization state; a segmented waveplate for altering the polarization state of a discrete number of selected diffracted light beams wherein the segmented waveplate is located between the linear array and the polarization sensitive element; a scanning element for moving the selectively passed diffracted light beams on the screen; and a controller for providing a data stream to the individually operable devices.

Abstract: A strain gauge for measuring strain in a structural member, including: a light modulator adapted to be attached to the structural member, further including: a plurality of deformable elements, each of said deformable elements having a reflective surface and a resonant frequency that varies as a function of strain on the element; means for exerting a force to the deformable elements to cause them to deform at their resonant frequency between first and second operating states; an optical system for directing incident light onto the light modulator, and directing modulated light from the light modulator to a sensor that provides an output signal that varies as a function of the resonate frequency of said deformable elements; and means for generating a representation of the strain in the structural member from said output signal.

Abstract: A method for producing optically planar surfaces for micro-electromechanical system devices (MEMS), comprising the steps of: depositing a first layer over a substrate; forming a channel in the first layer wherein the channel has a depth defined by a thickness of the first layer and a width greater than 10 microns; depositing a second layer over the first layer wherein the second layer has a thickness greater than the depth of the channel and is composed of a different material than the first layer; removing the second layer from outside the channel leaving an overlap at the edge of the channel; and polishing the second layer that fills the channel to obtain an optically planar surface for the MEMS device.

Abstract: A display system, that includes a light source for providing illumination; a linear array of electromechanical grating devices of at least two individually operable devices receiving the illumination wherein a grating period is oriented at a predetermined angle with respect to an axis of the linear array wherein the angle is large enough to separate diffracted light beams prior to a lens system for projecting light onto a screen; an obstructing element for blocking a discrete number of diffracted light beams from reaching the screen; a scanning element for moving non-obstructed diffracted light beams on the screen; and a controller for providing a data stream to the individually operable devices.

Abstract: A system for modulating a beam of light in accordance with an input data stream having a data rate greater than 2 MHz, includes a source of light for directing light along a predetermined path, and a self-damped electromechanical conformal grating disposed in the predetermined path, the self-damped electromechanical conformal grating. The self-damped electromechanical conformal grating includes an elongated ribbon element including a light reflective surface, a substrate and a pair of end supports for supporting the elongated ribbon element at both ends over the substrate; and at least one intermediate support between the end supports so that there are deformable portions of the elongated ribbon element above and movable into a channel containing a gas.

Abstract: A system for modulating a beam of light in accordance with an input data stream having a data rate greater than 2 MHz, includes a source of light for directing light along a predetermined path; a self-damped diffractive light modulator disposed in the predetermined path and having a plurality of spaced apart self-damped deformable elements being disposed relative to each other and secured at opposite ends and suspended above and movable into a channel containing a gas, and each spaced apart self-damped deformable element having at least one reflective surface. The spaced apart self-damped deformable elements respond to an input data stream and are sufficiently damped to minimize the introduction of data errors into the modulator light beam.

Abstract: A mechanical grating device for improving the diffraction efficiency. The mechanical grating device is built on a base having a surface. Above the base a spacer layer, having an upper surface, is provided, and a longitudinal channel is formed in said spacer layer, said channel having a first and second opposing side wall and a bottom. A plurality of spaced apart deformable ribbon elements are disposed parallel to each other. The deformable elements are organized in groups of N elements wherein N is greater than 2. When the device is actuated each of said groups forms a pattern of discrete levels wherein the pattern has n levels wherein n is greater than 2.

Abstract: A mechanical grating device for modulating an incident beam of light by diffraction includes an elongated element including a light reflective surface; a pair of end supports for supporting the elongated element at both ends over a substrate; at least one intermediate support between the end supports; and means for applying a force to the elongated element to cause the element to deform between first and second operating states

Abstract: A method for producing optically planar surfaces for micro-electromechanical system devices (MEMS), comprising the steps of: depositing a first layer over a substrate; forming a channel in the first layer wherein the channel has a depth defined by a thickness of the first layer and a width greater than 10 microns; depositing a second layer over the first layer wherein the second layer has a thickness greater than the depth of the channel and is composed of a different material than the first layer; removing the second layer from outside the channel leaving an overlap at the edge of the channel; and polishing the second layer that fills the channel to obtain an optically planar surface for the MEMS device.

Abstract: A method of manufacturing a conformal grating device, that includes the steps of: forming a spacer layer on a substrate; removing portions of the spacer layer to define an active region with at least two channels and at least one intermediate support; forming a sacrificial layer in the active region; forming conductive reflective ribbon elements over the active region, and removing the sacrificial layer from the active region.

Abstract: A method for damping electro-mechanical ribbon elements over a channel defining a bottom surface and having a bottom conductive layer formed below the bottom surface includes the steps of: providing at least one constant amplitude voltage pulse to at least one ribbon element wherein the actuation pulse causes the ribbon element to contact the bottom surface of the channel; and providing at least one braking pulse to the ribbon elements wherein the braking pulse is separated by a narrow temporal gap from the constant amplitude voltage pulse. Furthermore, the method can also provide a sophisticated damping for ribbon elements which are actuated so that they do not contact the bottom of the channel.

Abstract: A mechanical grating device for improving the diffraction efficiency. The mechanical grating device is built on a base having a surface. Above the base a spacer layer, having an upper surface, is provided, and a longitudinal channel is formed in said spacer layer, said channel having a first and second opposing side wall and a bottom. A plurality of spaced apart deformable ribbon elements are disposed parallel to each other. The deformable elements are organized in groups of N elements wherein N is greater than 2. When the device is actuated each of said groups forms a pattern of discrete levels wherein the pattern has n levels wherein n is greater than 2.

Abstract: A electro-mechanical grating device for diffracting an incident light beam has a base which defines a surface. A spacer layer is provided above the base, said spacer layer defining an upper surface of said spacer layer. A longitudinal channel is formed in said spacer layer, said channel having a first and second opposing side walls and a bottom. The side walls are substantially vertically disposed with respect to the bottom, and said channel having a constant cross section along the entire length of the mechanical grating device. A plurality of spaced apart deformable ribbon elements are disposed parallel to each other and span the channel. The deformable ribbon elements are fixed to the upper surface of the spacer layer on each side of the channel. A bottom conductive layer is provided within said base and said bottom conductive layer is limited essentially to the cross-section of the channel.

Abstract: An electro-mechanical grating device for diffracting an incident light beam has a base which defines a surface. A spacer layer is provided above the base, said spacer layer defining an upper surface of said spacer layer. A longitudinal channel is formed in said spacer layer. A plurality of spaced apart deformable ribbon elements are disposed parallel to each other and span the channel. The deformable ribbon elements define a ribbon structure which comprises at least one layer of a single material. The ribbon elements and the electro-mechanical grating device are formed so that charge build-up in layers of the electro-mechanical grating device can be avoided during operation of the device.

Abstract: A mechanical grating device for enhancing the reflective properties is presented. A mechanical grating has a plurality of parallel ribbon elements which are suspended above a channel. An incident light beam is modulated by the actuation of selected ribbon elements. The actuation of the ribbon elements, which changes the height of the ribbon elements relative to the substrate, is a result of an applied voltage that produces an electrostatic force. On the top surface of the ribbon elements is a coating of reflective metal upon which is an optical coating is provided. The optical coating is a stack of at least two different materials with different refractive indices. The thickness and the composition of the sequential layers in the stack are chosen to produce certain desired reflective properties. Embodiments are presented for reducing the mechanical effects of the dielectric optical coating.