Abstract: The disclosure concerns methods for molding a polycarbonate containing plastic, the method including: (a) injecting a composition into a mold, the composition including (i) about 49 wt % to about 97.9 wt % of polycarbonate, (ii) about 2.0 wt % to about 50 wt % of a polycarbonate-polysiloxane copolymer, and (iii) about 0 wt % to about 1.0 wt % of at least one release agent; and (b) releasing the composition from the mold. The mold includes at least one draft angle of about 0.1 degrees to about 7 degrees. The polycarbonate blend includes a melt flow volume rate (MVR) of at least about 25 cm3/10 min as measured according to ISO 1133 at 300° C. and 1.2 kg.

Abstract: The disclosure concerns methods for molding a polycarbonate containing plastic, the method including: (a) injecting a composition into a mold, the composition including (i) about 49 wt % to about 97.9 wt % of polycarbonate, (ii) about 2.0 wt % to about 50 wt % of a polycarbonate-polysiloxane copolymer, and (iii) about 0 wt % to about 1.0 wt % of at least one release agent; and (b) releasing the composition from the mold. The mold includes at least one draft angle of about 0.1 degrees to about 7 degrees. The polycarbonate blend includes a melt flow volume rate (MVR) of at least about 25 cm3/10 min as measured according to ISO 1133 at 300° C. and 1.2 kg.

Abstract: A microneedle comprising a shaft has a proximal end and a distal end and, optionally, a capillary space within said shaft, said capillary space (i) connecting said proximal and distal ends or (ii) extending from the distal end of the shaft and connecting with one or more external openings positioned between the proximal end and distal end or (iii) performing the functions of both (i) and (ii). The microneedle includes a polymer mixture that includes (a) polycarbonate, (b) polycarbonate-polysiloxane copolymer and (c) mold release agent.

Abstract: A microneedle includes a shaft having a proximal end and a distal end and a capillary space within the shaft, the capillary space (i) connecting the proximal and distal ends or (ii) extending from the distal end of the shaft and connecting with one or more external openings positioned between the proximal end and distal end or (iii) performing the functions of both (i) and (ii). The microneedle includes a polymer mixture which includes (a) optionally polycarbonate, (b) a polycarbonate-polysiloxane copolymer and (c) a mold release agent.

Abstract: Automotive articles include a polycarbonate-siloxane copolymer including: from about 49.5 wt % to about 97.95 wt % of at least one polycarbonate polymer; from about 2.0 wt % to about 49.5 wt % of at least one polycarbonate-siloxane copolymer; and from about 0.05 wt % to about 1.0 wt % of at least one release agent. The composition exhibits a melt volume flow rate of at least about 25 cm3/10 min, a ductile/brittle transition temperature of less than or equal to 10° C., and high gloss after metallization. Methods of forming an article include: forming a thermoplastic composition, and injection molding, extruding, rotational molding, blow molding or thermoforming the thermoplastic composition in a mold to form the article. Such compositions and methods may be used to form articles including, but not limited to, automotive bezels and reflectors.

Abstract: Thermoplastic housings include a polycarbonate-siloxane copolymer comprising: from about 49.5 wt % to about 97.95 wt % of at least one polycarbonate polymer; from about 2.0 wt % to about 49.5 wt % of at least one polycarbonate-siloxane copolymer; and from about 0.05 wt % to about 1.0 wt % of at least one release agent. The housing exhibits a melt volume flow rate of at least about 25 cm3/10 min, a ductile/brittle transition temperature of less than or equal to 10° C., and a substantial tensile yield strength retention improvement when exposed to sunscreen. Methods of forming a housing include: forming the thermoplastic composition; and injection molding, extruding, rotational molding, blow molding or thermoforming the thermoplastic composition in a mold to form the housing. Such compositions and methods may be used to form articles including, but not limited to housings for consumer devices.

Abstract: Thermoplastic compositions include a polycarbonate-siloxane copolymer comprising: from about 49.5 wt % to about 97.95 wt % of at least one polycarbonate polymer; from about 2.0 wt % to about 49.5 wt % of at least one polycarbonate-siloxane r copolymer; and from about 0.05 wt % to about 1.0 wt % of at least one release agent. The composition exhibits a melt volume flow rate of at least about 25 cm3/10 min, a ductile/brittle transition temperature of less than or equal to 10° C., and high gloss after metallization and/or a substantial tensile yield strength retention improvement when exposed to sunscreen. Methods of forming an article include: forming a mixture comprising the thermoplastic composition, and injection molding, extruding, rotational molding, blow molding or thermoforming the mixture in a mold to form the article. Such compositions and methods may be used to form articles including, but not limited to, automotive bezels and housings in consumer devices.

Abstract: The disclosure concerns polycarbonate blends polycarbonate blend comprising (i) about 50 wt % to about 98 wt % of one or more polycarbonates produced by a melt polymerization process; (ii) about 2 wt % to about 50 wt % of a polycarbonate-polysiloxane copolymer with a siloxane content of 10 wt % to 40 wt % based on the total weight of the polycarbonate-polysiloxane, in an amount effective to provide a total siloxane content of 0.5 wt % to 10 wt % based on the total weight of the blend.

Abstract: A microneedle includes a shaft having a proximal end and a distal end and a capillary space within the shaft, the capillary space (i) connecting the proximal and distal ends or (ii) extending from the distal end of the shaft and connecting with one or more external openings positioned between the proximal end and distal end or (iii) performing the functions of both (i) and (ii). The microneedle includes a polymer mixture which includes (a) optionally polycarbonate, (b) a polycarbonate-polysiloxane copolymer and (c) a mold release agent.

Abstract: The present disclosure relates to articles formed from composition comprising a melt polycarbonate component and an interfacial polycarbonate component. The resulting articles exhibit mechanical properties improving upon articles formed from polycarbonate prepared according to conventional melt polymerization processes.

Abstract: The present disclosure relates to articles formed from composition comprising a melt polycarbonate component and an interfacial polycarbonate component. The resulting articles exhibit mechanical properties improving upon articles formed from polycarbonate prepared according to conventional melt polymerization processes.

Abstract: The present disclosure relates to articles formed from polycarbonate prepared according to a melt polymerization method wherein. An article prepared by a process comprising the steps of: forming a polycarbonate resin via melt transesterification; mixing a flame retardant component to form a composition, wherein the mixing is accomplished as an online operation; and forming the article from the composition, wherein the article achieves a better flame rating than a comparative article formed from a substantially identical reference composition comprising the same loading of the polycarbonate resin and the flame retardant component, but a mixing of the polycarbonate resin and the flame retardant component of the substantially identical reference composition is accomplished as an offline operation.