Patents by Inventor Marian Mikus

Marian Mikus has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7799443
    Abstract: A cutting tool insert has a cermet body with a Co and/or Ni binder phase and a coating deposited as monolayer or as multiple and/or alternating layers of carbide, nitride or oxide. The coating has a thickness of 21-50 ?m, when the inserts have a flat rake face, without or with simple chipbreakers and a Co binder phase, or has a thickness of 10-50 ?m, when the inserts have a rake face land with a width of 100-300 ?m with an angle of 10-25° to the rake face and a Co and/or Ni binder phase. The cermet body has more than 50 vol. % Ti-based carbonitride and less than 15 wt % and more than 6 wt % Co and/or Ni binder phase and a hardness of >1650 HV3. The disclosure also relates to the use of the coated cutting tool insert for the machining of cast iron work pieces.
    Type: Grant
    Filed: February 28, 2007
    Date of Patent: September 21, 2010
    Assignee: Sandvik Intellectual Property AB
    Inventors: Marian Mikus, Kenneth Westergren, Leif Åkesson, Per Mårtensson
  • Patent number: 7700186
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC—Co cemented carbides.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: April 20, 2010
    Assignee: Sandvik Intellectual Property Aktiebolag
    Inventor: Marian Mikus
  • Publication number: 20080224344
    Abstract: The present invention relates to a method of making a cemented carbide body. The body is made using conventional powder metallurgical methods such as milling, pressing and sintering. According to the invention, a combined sintering process is used comprising at least a sequence where the batch of bodies in the sintering furnace is heated to a sintering temperature at least above the melting point of the binder phase. The batch of bodies in the sintering furnace is then allowed to cool down to a temperature at least below the melting point of the binder phase and kept there for at least from about 1 but preferably less than about 30 minutes and then heated up again to a sintering temperature at least above the binder phase melting point. The present invention also relates to a cemented carbide body made according to the method.
    Type: Application
    Filed: March 12, 2008
    Publication date: September 18, 2008
    Inventors: Kenneth Westergren, Marian Mikus, Leif Akesson
  • Publication number: 20080210064
    Abstract: A cutting tool insert has a cermet body with a Co and/or Ni binder phase and a coating deposited as monolayer or as multiple and/or alternating layers of carbide, nitride or oxide. The coating has a thickness of 21-50 ?m, when the inserts have a flat rake face, without or with simple chipbreakers and a Co binder phase, or has a thickness of 10-50 ?m, when the inserts have a rake face land with a width of 100-300 ?m with an angle of 10-25° to the rake face and a Co and/or Ni binder phase. The cermet body has more than 50 vol. % Ti-based carbonitride and less than 15 wt % and more than 6 wt % Co and/or Ni binder phase and a hardness of >1650 HV3. The disclosure also relates to the use of the coated cutting tool insert for the machining of cast iron work pieces.
    Type: Application
    Filed: February 28, 2007
    Publication date: September 4, 2008
    Inventors: Marian Mikus, Kenneth Westergren, Leif Akesson, Per Martensson
  • Patent number: 7416778
    Abstract: The present invention relates to a method of machining a metal work piece with a coated cutting tool insert having a cemented carbide body and a coating deposited as monolayer(s) or as multiple and/or alternating layers. The coating has a total thickness of from about 25 to about 75 ?m and the machining is performed at a cutting speed of greater than about 600 m/min, preferably from about 800 to about 1500 m/min. The invention also relates to a coated cutting tool useful for such machining operation.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: August 26, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventors: Kenneth Westergren, Marian Mikus, Leif Åkesson
  • Publication number: 20080187778
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC-Co cemented carbides.
    Type: Application
    Filed: March 27, 2008
    Publication date: August 7, 2008
    Inventor: Marian Mikus
  • Patent number: 7384689
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC—Co cemented carbides.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: June 10, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventor: Marian Mikus
  • Publication number: 20080070046
    Abstract: The present invention relates to a method of machining a metal workpiece with a coated cutting tool insert comprising a cemented carbide body and a coating deposited as monolayer(s) or as multiple and/or alternating layers. The coating has a total thickness of 25-75 ?m and the machining is performed at a cutting speed of >600 m/min, preferably 800-1500 m/min. The invention also relates to a coated cutting tool useful for such machining operation.
    Type: Application
    Filed: October 3, 2005
    Publication date: March 20, 2008
    Inventors: Kenneth Westergren, Marian Mikus, Leif Akesson
  • Publication number: 20070020477
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC?Co cemented carbides.
    Type: Application
    Filed: September 27, 2006
    Publication date: January 25, 2007
    Inventor: Marian Mikus
  • Patent number: 7150897
    Abstract: According to the present invention there is now provided a cemented carbide body provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC—Co cemented carbides. A method for making such bodies is also disclosed.
    Type: Grant
    Filed: November 23, 2001
    Date of Patent: December 19, 2006
    Assignee: Sandvik Intellectual Property AB
    Inventor: Marian Mikus
  • Patent number: 6767583
    Abstract: Coated milling insert has a WC—Co cemented carbide with a low content of cubic carbides and a highly W-alloyed binder phase and a coating including an inner layer of TiCxNy with columnar grains followed by a layer of &kgr;-Al2O3 and a top layer of TiN. The coated milling insert is particularly useful for milling of grey cast iron with or without cast skin under wet conditions at low and moderate cutting speeds and milling of nodular cast iron and compacted graphite iron with or without cast skin under wet conditions at moderate cutting speeds.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: July 27, 2004
    Assignee: Sandvik Aktiebolag
    Inventors: Anders Nordgren, Ingemar Hessman, Marian Mikus
  • Publication number: 20040091749
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC−Co cemented carbides.
    Type: Application
    Filed: December 8, 2003
    Publication date: May 13, 2004
    Inventor: Marian Mikus
  • Patent number: 6706327
    Abstract: A method of making a cemented carbide body having WC with an average grain size of 0.5-4 &mgr;m, 3.5-9 wt % Co and <2 wt % carbides of Ta, Ti and Nb, and with a substoichiometric carbon content, the method including sintering the body such that an eta phase containing structure is obtained with a size of 1-15 &mgr;m and a content of 10 vol. %-35 vol. %, and subjecting the body to recarburization such that the eta phase in a 50-350 &mgr;m wide intermediate zone is transformed to WC+Co without essentially changing its Co-content.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: March 16, 2004
    Assignee: Sandvik AB
    Inventors: Per Blomstedt, Mikael Lagerqvist, Marian Mikus
  • Publication number: 20040033393
    Abstract: Coated milling insert has a WC-Co cemented carbide with a low content of cubic carbides and a highly W-alloyed binder phase and a coating including an inner layer of TiCxNy with columnar grains followed by a layer of &kgr;-Al2O3 and a top layer of TiN. The coated milling insert is particularly useful for milling of grey cast iron with or without cast skin under wet conditions at low and moderate cutting speeds and milling of nodular cast iron and compacted graphite iron with or without cast skin under wet conditions at moderate cutting speeds.
    Type: Application
    Filed: August 13, 2003
    Publication date: February 19, 2004
    Applicant: SANDVIK AB.
    Inventors: Anders Nordgren, Ingemar Hessman, Marian Mikus
  • Patent number: 6638609
    Abstract: Coated milling insert has a WC-Co cemented carbide with a low content of cubic carbides and a highly W-alloyed binder phase and a coating including an inner layer of TiCxNy with columnar grains followed by a layer of &kgr;-Al2O3 and a top layer of TiN. The coated milling insert is particularly useful for milling of grey cast iron with or without cast skin under wet conditions at low and moderate cutting speeds and milling of nodular cast iron and compacted graphite iron with or without cast skin under wet conditions at moderate cutting speeds.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: October 28, 2003
    Assignee: Sandvik Aktiebolag
    Inventors: Anders Nordgren, Ingemar Hessman, Marian Mikus
  • Patent number: 6447912
    Abstract: According to the present invention there is now provided a body of cemented carbide provided with at least one wear resistant layer, which body contains a zone in the cemented carbide and adjacent to the applied layer, containing triangular WC platelets with a specific orientation. Different binder phase gradients are possible. The body is in particular suited for application of CVD diamond layers.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: September 10, 2002
    Assignee: Sandvik AB
    Inventors: Marian Mikus, Ingrid Reineck
  • Publication number: 20020081432
    Abstract: Coated milling insert has a WC-Co cemented carbide with a low content of cubic carbides and a highly W-alloyed binder phase and a coating including an inner layer of TiCxNy with columnar grains followed by a layer of &kgr;-Al2O3 and a top layer of TiN. The coated milling insert is particularly useful for milling of grey cast iron with or without cast skin under wet conditions at low and moderate cutting speeds and milling of nodular cast iron and compacted graphite iron with or without cast skin under wet conditions at moderate cutting speeds.
    Type: Application
    Filed: October 29, 2001
    Publication date: June 27, 2002
    Inventors: Anders Nordgren, Ingemar Hessman, Marian Mikus
  • Publication number: 20020051886
    Abstract: The present invention relates to a coated body such as a cutting tool insert comprising a wear resistant coating and a cemented carbide body particularly useful for the machining of cast iron parts by turning, milling or drilling at high speeds. The cemented carbide body consists of WC, 3.5-9 wt-% Co and <2 wt-% carbides of Ta, Ti and Nb. It has a core containing finely distributed eta phase islands and an intermediate zone 50-250 &mgr;m thick essentially free of eta phase and with nominal Co content whereby the binder phase in the intermediate zone is present as smaller original islands and larger islands transformed from original eta phase. These latter Co-islands therefore have a size and distribution essentially the same as that of the eta phase in the core. There may be present a thin surface zone free of eta phase with a Co content lower than the nominal Co-content.
    Type: Application
    Filed: October 11, 2001
    Publication date: May 2, 2002
    Inventors: Per Blomstedt, Mikael Lagerqvist, Marian Mikus
  • Patent number: RE39912
    Abstract: Coated milling insert has a WC-Co cemented carbide with a low content of cubic carbides and a highly W-alloyed binder phase and a coating including an inner layer of TiCxNy with columnar grains followed by a layer of ?-Al2O3 and a top layer of TiN. The coated milling insert is particularly useful for milling of grey cast iron with or without cast skin under wet conditions at low and moderate cutting speeds and milling of nodular cast iron and compacted graphite iron with or without cast skin under wet conditions at moderate cutting speeds.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: November 6, 2007
    Assignee: Sandvik Intellectual Property AB
    Inventors: Anders Nordgren, Ingemar Hessman, Marian Mikus
  • Patent number: RE40082
    Abstract: Coated milling insert has a WC—Co cemented carbide with a low content of cubic carbides and a highly W-alloyed binder phase and a coating including an inner layer of TiCxNy with columnar grains followed by a layer of ?-Al2O3 and a top layer of TiN. The coated milling insert is particularly useful for milling of grey cast iron with or without cast skin under wet conditions at low and moderate cutting speeds and milling of nodular cast iron and compacted graphite iron with or without cast skin under wet conditions at moderate cutting speeds.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: February 19, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventors: Anders Nordgren, Ingemar Hessman, Marian Mikus