Patents by Inventor Mario Epler

Mario Epler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12188112
    Abstract: A method for fabricating an article includes forming a billet consisting essentially of a stainless steel composition of manganese 2.00 wt. %-24.00 wt. % chromium 19.00 wt. %-30 wt. % molybdenum 0.50 wt. %-4.0 wt. % nitrogen 0.25 wt. %-1.10 wt. % carbon ?1 wt. % phosphorus ?0.03 wt. % sulfur ?1 wt. % nickel <22 wt. % cobalt <0.10 wt. % silicon ?1 wt. % niobium ?0.80 wt. % oxygen ?1 wt. % copper ?0.25 wt. % balance iron. The billet is annealed and cold worked to form an article. Without annealing of the article, the article is subsequently case hardened at a single case hardening temperature to form a surface layer on a top surface thereof. Articles formed with the indicated stainless steel composition with case hardened surface layers are also provided.
    Type: Grant
    Filed: December 16, 2022
    Date of Patent: January 7, 2025
    Assignee: Carpenter Technology Corporation
    Inventors: Stephane Alexis Jacques Forsik, Mario Epler, Alojz Kajinic, Gaurav Lalwani, Logan Smith
  • Publication number: 20240368737
    Abstract: A low coefficient of thermal expansion high strength alloy and methods of formation thereof, the alloy including: chromium 7 wt. % to 10 wt. %; molybdenum 20 wt. % to 25 wt. %; tungsten 4 wt. % to 7 wt. %; aluminum 0.5 wt. % to 2 wt. %; titanium 0.5 wt. % to 2 wt. %; boron 0.005 wt. % to 0.05 wt. %; niobium ?3.9 wt. % tantalum ?3.9 wt. % vanadium 0.1 wt. % to 4 wt. %; niobium, tantalum, and vanadium, in combination 0.1 wt. % to 4 wt. %; silicon <0.5 wt. %; zirconium <0.5 wt. %; hafnium <0.5 wt. %; yttrium <0.5 wt. %; copper <0.1 wt. %; manganese <0.1 wt. %; phosphorus <0.1 wt. %; sulfur <0.1 wt. %; iron <5 wt. %; cobalt ?15 wt. %; balance nickel, cobalt and nickel, in combination 50 wt. % to 70 wt. %, and aluminum and titanium, in combination ?1.4 wt. %.
    Type: Application
    Filed: May 2, 2024
    Publication date: November 7, 2024
    Inventors: Ning Zhou, Wesley Roth, Tao Wang, Gian Colombo, Mario Epler
  • Patent number: 11718897
    Abstract: A precipitation hardenable, cobalt-nickel base superalloy is disclosed. The is characterized by the following weight percent composition. C about 0.01 to about 0.15 Cr about 6.00 to about 15.00 Ni about 30.00 to about 45.00 W about 3.00 to about 15.00 Ti about 0.50 to about 4.00 Al about 3.00 to about 7.00 Nb up to about 2.50 Ta up to about 6.00 Hf up to about 1.50 Zr up to about 1.50 B up to about 0.20 Mo up to about 2.50 Si up to about 1.50 The balance of the alloy is cobalt and usual impurities. The alloy provides a novel combination of strength and ductility after long-term exposure to elevated operating temperatures as found in gas turbines and jet engines. A fine-grain steel article made from the alloy is also disclosed. The steel article is also characterized by a continuous surface layer of Al2O3 and Cr2O3 that protects the alloy from oxidation at the elevated operating temperatures.
    Type: Grant
    Filed: April 6, 2022
    Date of Patent: August 8, 2023
    Assignee: CRS HOLDINGS, LLC
    Inventors: Stephane Forsik, Alberto Polar-Rosas, Tao Wang, Samuel Kernion, Mario Epler, Ning Zhou
  • Publication number: 20230193439
    Abstract: A method for fabricating an article includes forming a billet consisting essentially of a stainless steel composition of manganese 2.00 wt. %-24.00 wt. % chromium 19.00 wt. %-30 wt. % molybdenum 0.50 wt. %-4.0 wt. % nitrogen 0.25 wt. %-1.10 wt. % carbon ?1 wt. % phosphorus ?0.03 wt. % sulfur ?1 wt. % nickel <22 wt. % cobalt <0.10 wt. % silicon ?1 wt. % niobium ?0.80 wt. % oxygen ?1 wt. % copper ?0.25 wt. % balance iron. The billet is annealed and cold worked to form an article. Without annealing of the article, the article is subsequently case hardened at a single case hardening temperature to form a surface layer on a top surface thereof. Articles formed with the indicated stainless steel composition with case hardened surface layers are also provided.
    Type: Application
    Filed: December 16, 2022
    Publication date: June 22, 2023
    Inventors: Stephane Alexis Jacques Forsik, Mario Epler, Alojz Kajinic, Gaurav Lalwani, Logan Smith
  • Publication number: 20220380867
    Abstract: A precipitation hardenable, cobalt-nickel base superalloy is disclosed. The is characterized by the following weight percent composition. C about 0.01 to about 0.15 Cr about 6.00 to about 15.00 Ni about 30.00 to about 45.00 W about 3.00 to about 15.00 Ti about 0.50 to about 4.00 Al about 3.00 to about 7.00 Nb up to about 2.50 Ta up to about 6.00 Hf up to about 1.50 Zr up to about 1.50 B up to about 0.20 Mo up to about 2.50 Si up to about 1.50 The balance of the alloy is cobalt and usual impurities. The alloy provides a novel combination of strength and ductility after long-term exposure to elevated operating temperatures as found in gas turbines and jet engines. A fine-grain steel article made from the alloy is also disclosed. The steel article is also characterized by a continuous surface layer of Al2O3 and Cr2O3 that protects the alloy from oxidation at the elevated operating temperatures.
    Type: Application
    Filed: April 6, 2022
    Publication date: December 1, 2022
    Inventors: Stephane Forsik, Alberto Polar-Rosas, Tao Wang, Samuel Kernion, Mario Epler, Ning Zhou
  • Publication number: 20180305792
    Abstract: A precipitation hardenable, cobalt-nickel base superalloy is disclosed. The is characterized by the following weight percent composition. C about 0.01 to about 0.15 Cr about 6.00 to about 15.00 Ni about 30.00 to about 45.00 W about 3.00 to about 15.00 Ti about 0.50 to about 4.00 Al about 3.00 to about 7.00 Nb up to about 2.50 Ta up to about 6.00 Hf up to about 1.50 Zr up to about 1.50 B up to about 0.20 Mo up to about 2.50 Si up to about 1.50 The balance of the alloy is cobalt and usual impurities. The alloy provides a novel combination of strength and ductility after long-term exposure to elevated operating temperatures as found in gas turbines and jet engines. A fine-grain steel article made from the alloy is also disclosed. The steel article is also characterized by a continuous surface layer of Al2O3 and Cr2O3 that protects the alloy from oxidation at the elevated operating temperatures.
    Type: Application
    Filed: April 20, 2018
    Publication date: October 25, 2018
    Inventors: Stephane Forsik, Alberto Polar-Rosas, Tao Wang, Samuel Kernion, Mario Epler, Ning Zhou