Patents by Inventor Mario Sacchetti

Mario Sacchetti has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8283425
    Abstract: Adducts are provided comprising MgCl2, ethanol and a Lewis base (LB), said compounds being present in molar ratios defined by the following formula MgCl2.(EtOH)n(LB)p in which n is from 2 to 6 and p has values satisfying the following equation p/(n+p)?0.1. The said adducts can be used as precursor in the preparation of high activity ZN catalysts.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: October 9, 2012
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Gianni Collina, Daniele Evangelisti, Mario Sacchetti
  • Publication number: 20100240846
    Abstract: Catalyst components for the polymerization of olefins comprising Mg, Ti, halogen and 1,3-diethers as internal donors having an improved balance of properties in terms of activity and morphological stability are obtained by a process comprising: (A) A first step comprising reacting an adduct of formula MgCl2(ROH)n, where R is a C1-C10 alkyl group, and n is from 0.5 to 6, with a titanium compound having at least a Ti—Cl bond at a reaction temperature ranging from 0° C. to 80° C.; (B) A subsequent step comprising contacting the solid product obtained in (A) with an electron donor ED selected from 1,3 diethers with a titanium compound having at least a Ti—Cl bond at a temperature higher than 80° C.; and (C) A subsequent step comprising reacting the solid product coming from (B) with a titanium compound having at least a Ti—Cl bond at a temperature higher than 80° C.
    Type: Application
    Filed: June 1, 2007
    Publication date: September 23, 2010
    Applicant: BASEL POLIOLEFINE ITALIA S.R.L.
    Inventors: Gianni Collina, Ofelia Fusco, Benedetta Gaddi, Giampiero Morini, Mario Sacchetti, Gianni Vitale
  • Publication number: 20090099324
    Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Application
    Filed: September 16, 2008
    Publication date: April 16, 2009
    Applicant: Basell Poliolefine Italia s.r.l.
    Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Publication number: 20080293897
    Abstract: Adducts are provided comprising MgCl2, ethanol and a Lewis base (LB), said compounds being present in molar ratios defined by the following formula MgCl2.(EtOH)n(LB)p in which n is from 2 to 6 and p has values satisfying the following equation p/(n+p)?0.1. The said adducts can be used as precursor in the preparation of high activity ZN catalysts.
    Type: Application
    Filed: November 24, 2004
    Publication date: November 27, 2008
    Applicant: Basell Poliolefine Italia s.r.l.
    Inventors: Gianni Collina, Daniele Evangelisti, Mario Sacchetti
  • Patent number: 7439313
    Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: February 13, 2006
    Date of Patent: October 21, 2008
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Patent number: 7307035
    Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.
    Type: Grant
    Filed: July 4, 2003
    Date of Patent: December 11, 2007
    Assignee: Basell Poliolefine Italia SpA
    Inventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
  • Publication number: 20070260024
    Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Application
    Filed: February 13, 2006
    Publication date: November 8, 2007
    Applicant: Basell Poliolefine Italia S.p.A.
    Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Patent number: 7223711
    Abstract: Catalyst components for the preparation of ethylene (co)polymers capable to produce polymers with high bulk density, to avoid the problems of formation of fines and that have a high activity are provided. Said catalyst components are characterized by comprising a non-stereospecific solid catalyst component, comprising a titanium compound and a magnesium dihalide, which is pre-polymerized with an alpha olefin CH2?CHR1 wherein R is a C1–C8 alkyl group, to such an extent that the amount of the ?-olefin pre-polymer is up to 100 g per g of said solid catalyst component.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: May 29, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Mario Sacchetti, Diego Brita, Gianni Collina
  • Patent number: 7087688
    Abstract: A MgCl2·mEtOH·nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: August 8, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Patent number: 7019097
    Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH?CHR in which R is hydrogen or a hydrocarbyl radical with 1–12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: March 28, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Mario Sacchetti, Diego Brita
  • Publication number: 20040266610
    Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m≦4.4, 0≦n≦0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2&thgr; diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2&thgr; of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2&thgr; of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Application
    Filed: May 17, 2004
    Publication date: December 30, 2004
    Inventors: Daniel Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Publication number: 20040254063
    Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.
    Type: Application
    Filed: April 22, 2004
    Publication date: December 16, 2004
    Inventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
  • Patent number: 6797794
    Abstract: Olefin polymers produced using components of catalysts obtained by contacting a Ti compound of formula Ti(OR)n-yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr or Hf compound supported on a Mg dihalide having a mean crystallite dimension lower than 30 nm.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: September 28, 2004
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
  • Publication number: 20040116631
    Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.
    Type: Application
    Filed: September 11, 2003
    Publication date: June 17, 2004
    Inventors: Mario Sacchetti, Diego Brita
  • Publication number: 20040092691
    Abstract: The invention relates to catalyst components, suiitable for the sprtion of homnopolymats and copolymene of ethylene having a broad molecular weight distribution (MWD), which comprise Ti, Mg, Cl, and are characterized by the following properties: surface area, determined by BET method, of lower than 100 m2/g, a total poroslty, measured by the mercury method, of higher than 0.25 cm3/g, a pore radius distribution such that at least 45% of the total porosity is due to pores with radius up to 0.1 &mgr;m.
    Type: Application
    Filed: June 26, 2003
    Publication date: May 13, 2004
    Inventors: Mario Sacchetti, Diego Brita
  • Patent number: 6716940
    Abstract: Catalyst system for the polymerization of olefins CH2═CHR, wherein R is hydrogen or a hydrocarbon radical having 1-12 carbon atoms, comprising the product of the reaction between (a) a solid catalyst component comprising Mg, Ti, and halogen, (b) dimethylaluminium chloride (DMAC) and (c) an alkylaluinium compound, in which the molar ratio between (b) and (c) is lower than 10. This kind of catalyst system is particularly suitable for the preparation of copolymers of ethylene with &agr;-olefins due to its high capacity for incorporating the comonomer while at the same time maintaining high yields.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: April 6, 2004
    Assignee: Basell Polyolefine GmbH
    Inventors: Tiziano Dall'Occo, Giovanni Baruzzi, Diego Brita, Mario Sacchetti
  • Patent number: 6686307
    Abstract: The present invention relates to MgCl2.mROH.nH2O adducts, where R is a C1-C10 alkyl, 2≦m≦4.2, 0≦n≦0.7, characterized by an X-ray diffraction spectrum in which, in the range of 2&thgr; diffraction angles between 5° and 15°, the three main diffraction lines are present at diffraction angles 2&thgr; of 8.8±0.2°, 9.4±0.2° and 9.8±0.2°, the most intense diffraction lines being the one at 2&thgr;=8.8±0.2°, the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: February 3, 2004
    Assignee: Basell Technology Company B.V.
    Inventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
  • Patent number: 6627710
    Abstract: The invention relates to catalyst components, suitable for the preparation of homopolymers and copolymers of ethylene having a broad molecular weight distribution (MWD), which comprise Ti, Mg, Cl, and are characterized by the following properties: surface area, determined by BET method, of lower than 100 m2/g, a total porosity, measured by the mercury method, of higher than 0.25 cm3/g, a pore radius distribution such that at least 45% of the total porosity is due to pores with radius up to 0.1 &mgr;m.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: September 30, 2003
    Assignee: Basell Polyolefine GmbH
    Inventors: Mario Sacchetti, Diego Brita
  • Publication number: 20030050185
    Abstract: Components of catalysts for the polymerization of olefins are obtained by contacting a Ti compound of formula Ti(OR)n−yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr of Hf compound supported on an Mg dihalide having a mean crystallite dimension lower than 30 nm.
    Type: Application
    Filed: July 24, 2002
    Publication date: March 13, 2003
    Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
  • Publication number: 20030040427
    Abstract: Catalyst components for the preparation of ethylene (co)polymers capable to produce polymers with high bulk density, to avoid the problems of formation of fines and that have a high activity are provided. Said catalyst components are characterized by comprising a non-stereospecific solid catalyst component, comprising a titanium compound and a magnesium dihalide, which is pre-polymerized with an alpha olefin CH2═CHR1 wherein R is a C1-C8 alkyl group, to such an extent that the amount of the &agr;-olefin pre-polymer is up to 100 g per g of said solid catalyst component.
    Type: Application
    Filed: January 8, 2002
    Publication date: February 27, 2003
    Inventors: Mario Sacchetti, Diego Brita, Gianni Collina