Patents by Inventor Mario Sacchetti
Mario Sacchetti has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8283425Abstract: Adducts are provided comprising MgCl2, ethanol and a Lewis base (LB), said compounds being present in molar ratios defined by the following formula MgCl2.(EtOH)n(LB)p in which n is from 2 to 6 and p has values satisfying the following equation p/(n+p)?0.1. The said adducts can be used as precursor in the preparation of high activity ZN catalysts.Type: GrantFiled: November 24, 2004Date of Patent: October 9, 2012Assignee: Basell Poliolefine Italia s.r.l.Inventors: Gianni Collina, Daniele Evangelisti, Mario Sacchetti
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Publication number: 20100240846Abstract: Catalyst components for the polymerization of olefins comprising Mg, Ti, halogen and 1,3-diethers as internal donors having an improved balance of properties in terms of activity and morphological stability are obtained by a process comprising: (A) A first step comprising reacting an adduct of formula MgCl2(ROH)n, where R is a C1-C10 alkyl group, and n is from 0.5 to 6, with a titanium compound having at least a Ti—Cl bond at a reaction temperature ranging from 0° C. to 80° C.; (B) A subsequent step comprising contacting the solid product obtained in (A) with an electron donor ED selected from 1,3 diethers with a titanium compound having at least a Ti—Cl bond at a temperature higher than 80° C.; and (C) A subsequent step comprising reacting the solid product coming from (B) with a titanium compound having at least a Ti—Cl bond at a temperature higher than 80° C.Type: ApplicationFiled: June 1, 2007Publication date: September 23, 2010Applicant: BASEL POLIOLEFINE ITALIA S.R.L.Inventors: Gianni Collina, Ofelia Fusco, Benedetta Gaddi, Giampiero Morini, Mario Sacchetti, Gianni Vitale
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Publication number: 20090099324Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.Type: ApplicationFiled: September 16, 2008Publication date: April 16, 2009Applicant: Basell Poliolefine Italia s.r.l.Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
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Publication number: 20080293897Abstract: Adducts are provided comprising MgCl2, ethanol and a Lewis base (LB), said compounds being present in molar ratios defined by the following formula MgCl2.(EtOH)n(LB)p in which n is from 2 to 6 and p has values satisfying the following equation p/(n+p)?0.1. The said adducts can be used as precursor in the preparation of high activity ZN catalysts.Type: ApplicationFiled: November 24, 2004Publication date: November 27, 2008Applicant: Basell Poliolefine Italia s.r.l.Inventors: Gianni Collina, Daniele Evangelisti, Mario Sacchetti
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Patent number: 7439313Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.Type: GrantFiled: February 13, 2006Date of Patent: October 21, 2008Assignee: Basell Poliolefine Italia S.p.A.Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
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Patent number: 7307035Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.Type: GrantFiled: July 4, 2003Date of Patent: December 11, 2007Assignee: Basell Poliolefine Italia SpAInventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
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Publication number: 20070260024Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.Type: ApplicationFiled: February 13, 2006Publication date: November 8, 2007Applicant: Basell Poliolefine Italia S.p.A.Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
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Patent number: 7223711Abstract: Catalyst components for the preparation of ethylene (co)polymers capable to produce polymers with high bulk density, to avoid the problems of formation of fines and that have a high activity are provided. Said catalyst components are characterized by comprising a non-stereospecific solid catalyst component, comprising a titanium compound and a magnesium dihalide, which is pre-polymerized with an alpha olefin CH2?CHR1 wherein R is a C1–C8 alkyl group, to such an extent that the amount of the ?-olefin pre-polymer is up to 100 g per g of said solid catalyst component.Type: GrantFiled: May 7, 2001Date of Patent: May 29, 2007Assignee: Basell Polyolefine GmbHInventors: Mario Sacchetti, Diego Brita, Gianni Collina
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Patent number: 7087688Abstract: A MgCl2·mEtOH·nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.Type: GrantFiled: August 21, 2003Date of Patent: August 8, 2006Assignee: Basell Poliolefine Italia S.p.A.Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
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Patent number: 7019097Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH?CHR in which R is hydrogen or a hydrocarbyl radical with 1–12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.Type: GrantFiled: March 11, 2002Date of Patent: March 28, 2006Assignee: Basell Poliolefine Italia S.p.A.Inventors: Mario Sacchetti, Diego Brita
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Publication number: 20040266610Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m≦4.4, 0≦n≦0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2&thgr; diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2&thgr; of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2&thgr; of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.Type: ApplicationFiled: May 17, 2004Publication date: December 30, 2004Inventors: Daniel Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
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Publication number: 20040254063Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.Type: ApplicationFiled: April 22, 2004Publication date: December 16, 2004Inventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
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Patent number: 6797794Abstract: Olefin polymers produced using components of catalysts obtained by contacting a Ti compound of formula Ti(OR)n-yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr or Hf compound supported on a Mg dihalide having a mean crystallite dimension lower than 30 nm.Type: GrantFiled: July 24, 2002Date of Patent: September 28, 2004Assignee: Basell Poliolefine Italia S.p.A.Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
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Publication number: 20040116631Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.Type: ApplicationFiled: September 11, 2003Publication date: June 17, 2004Inventors: Mario Sacchetti, Diego Brita
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Publication number: 20040092691Abstract: The invention relates to catalyst components, suiitable for the sprtion of homnopolymats and copolymene of ethylene having a broad molecular weight distribution (MWD), which comprise Ti, Mg, Cl, and are characterized by the following properties: surface area, determined by BET method, of lower than 100 m2/g, a total poroslty, measured by the mercury method, of higher than 0.25 cm3/g, a pore radius distribution such that at least 45% of the total porosity is due to pores with radius up to 0.1 &mgr;m.Type: ApplicationFiled: June 26, 2003Publication date: May 13, 2004Inventors: Mario Sacchetti, Diego Brita
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Patent number: 6716940Abstract: Catalyst system for the polymerization of olefins CH2═CHR, wherein R is hydrogen or a hydrocarbon radical having 1-12 carbon atoms, comprising the product of the reaction between (a) a solid catalyst component comprising Mg, Ti, and halogen, (b) dimethylaluminium chloride (DMAC) and (c) an alkylaluinium compound, in which the molar ratio between (b) and (c) is lower than 10. This kind of catalyst system is particularly suitable for the preparation of copolymers of ethylene with &agr;-olefins due to its high capacity for incorporating the comonomer while at the same time maintaining high yields.Type: GrantFiled: February 28, 2002Date of Patent: April 6, 2004Assignee: Basell Polyolefine GmbHInventors: Tiziano Dall'Occo, Giovanni Baruzzi, Diego Brita, Mario Sacchetti
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Patent number: 6686307Abstract: The present invention relates to MgCl2.mROH.nH2O adducts, where R is a C1-C10 alkyl, 2≦m≦4.2, 0≦n≦0.7, characterized by an X-ray diffraction spectrum in which, in the range of 2&thgr; diffraction angles between 5° and 15°, the three main diffraction lines are present at diffraction angles 2&thgr; of 8.8±0.2°, 9.4±0.2° and 9.8±0.2°, the most intense diffraction lines being the one at 2&thgr;=8.8±0.2°, the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity with respect to the catalysts prepared from the adducts of the prior art.Type: GrantFiled: November 5, 2001Date of Patent: February 3, 2004Assignee: Basell Technology Company B.V.Inventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
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Patent number: 6627710Abstract: The invention relates to catalyst components, suitable for the preparation of homopolymers and copolymers of ethylene having a broad molecular weight distribution (MWD), which comprise Ti, Mg, Cl, and are characterized by the following properties: surface area, determined by BET method, of lower than 100 m2/g, a total porosity, measured by the mercury method, of higher than 0.25 cm3/g, a pore radius distribution such that at least 45% of the total porosity is due to pores with radius up to 0.1 &mgr;m.Type: GrantFiled: February 16, 2001Date of Patent: September 30, 2003Assignee: Basell Polyolefine GmbHInventors: Mario Sacchetti, Diego Brita
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Publication number: 20030050185Abstract: Components of catalysts for the polymerization of olefins are obtained by contacting a Ti compound of formula Ti(OR)n−yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr of Hf compound supported on an Mg dihalide having a mean crystallite dimension lower than 30 nm.Type: ApplicationFiled: July 24, 2002Publication date: March 13, 2003Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
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Publication number: 20030040427Abstract: Catalyst components for the preparation of ethylene (co)polymers capable to produce polymers with high bulk density, to avoid the problems of formation of fines and that have a high activity are provided. Said catalyst components are characterized by comprising a non-stereospecific solid catalyst component, comprising a titanium compound and a magnesium dihalide, which is pre-polymerized with an alpha olefin CH2═CHR1 wherein R is a C1-C8 alkyl group, to such an extent that the amount of the &agr;-olefin pre-polymer is up to 100 g per g of said solid catalyst component.Type: ApplicationFiled: January 8, 2002Publication date: February 27, 2003Inventors: Mario Sacchetti, Diego Brita, Gianni Collina