Patents by Inventor Marja Mustonen
Marja Mustonen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240002560Abstract: The invention provides a process for the preparation of a multimodal ethylene polymer in a multistage process in the presence of a catalyst comprising a complex of formula (lx) wherein each X is a sigma donor ligand; each Het is independently a monocyclic or multicyclic heteroaromatic or heterocyclic group containing at least one heteroatom selected from O, N or S; L is a carbon, silicon or germanium based divalent bridge in which one or two backbone atoms link the ligands; M is Ti, Zr or Hf; each R1 is the same or different and is a linear CMO alkyl group, or linear CHO alkoxy, each n is 0 to 3; each R2 is the same or different and is a C1-10 alkyl group, C1-10 alkoxy group or —Si(R)3 group; each R is the same or different and is C1-10 alkyl or phenyl group optionally substituted by 1 to 3 C1-6 alkyl groups; and eachp is 0 to 3;Type: ApplicationFiled: July 23, 2021Publication date: January 4, 2024Inventors: Georgy KIPIANI, Jyrki KAUHANEN, Felice DE SANTIS, Marja MUSTONEN, Matthias HOFF, Kalin SIMEONOV, Kimmo HAKALA, Jarkko HASSINEN, Maria RANIERI, Esko SAIKKONEN, Tiina HÄMÄLÄINEN, Stefan POLLHAMMER, Pascal CASTRO, Irfan SAEED, Kalle KALLIO
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Publication number: 20220363785Abstract: The present invention relates to substituted 2-iso-propyl-1, 3-dialkoxypropanes, and more particularly to their use as internal donors in Ziegler-Natta catalysts to obtain ethylene (co)polymers with desirable properties. The present disclosure further concerns use of Ziegler-Natta catalyst components comprising said substituted 2-iso-propyl-1, 3-dimethoxypropanes and use of Ziegler-Natta catalysts in ethylene (co)polymerization comprising said Ziegler-Natta catalyst components.Type: ApplicationFiled: October 1, 2020Publication date: November 17, 2022Inventors: Georgy Kipiani, Marja Mustonen
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Publication number: 20220220231Abstract: New, improved silica supported catalyst system, which comprises a specific class of metallocene complexes in combination with a boron containing cocatalyst and an aluminoxane cocatalyst, its use for producing propylene homopolymers, propylene copolymers, especially with ethylene, as well as heterophasic propylene copolymers, preferably in a multistep process including a gas phase polymerization step.Type: ApplicationFiled: May 20, 2020Publication date: July 14, 2022Inventors: Luigi Maria Cristoforo RESCONI, Wilfried TOELTSCH, Ville VIRKKUNEN, Kalle KALLIO, Soile LUSTIG, Noureddine AJELLAL, Marja MUSTONEN, Alexander REZNICHENKO
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Patent number: 9556295Abstract: Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.Type: GrantFiled: April 28, 2014Date of Patent: January 31, 2017Assignee: Borealis AGInventors: Irfan Saeed, Esa Kokko, Paivi Waldvogel, Marja Mustonen, Thomas Garoff
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Patent number: 9475890Abstract: A catalyst comprising (i) a metallocene complex of a group (IV) metal said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.Type: GrantFiled: October 17, 2013Date of Patent: October 25, 2016Assignee: Borealis AGInventors: Kalle Kallio, Marja Mustonen, Lauri Huhtanen, John Severn, Pascal Castro, Ville Virkkunen, Anu-Leena Hongell, Ismo Lehtiniemi
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Patent number: 9469700Abstract: A process for the polymerization of at least one olefin comprising reacting said at least one olefin with a catalyst comprising: (i) a metallocene complex said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.Type: GrantFiled: October 17, 2013Date of Patent: October 18, 2016Assignee: Borealis AGInventors: Kalle Kallio, Marja Mustonen, Lauri Huhtanen, John Severn, Pascal Castro, Ville Virkkunen, Anu-Leena Hongell, Ismo Lehtiniemi
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Publication number: 20160060372Abstract: Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.Type: ApplicationFiled: April 28, 2014Publication date: March 3, 2016Inventors: Irfan Saeed, Esa Kokko, Paivi Waldvogel, Marja Mustonen, Thomas Garoff
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Publication number: 20150266979Abstract: A catalyst comprising (i) a metallocene complex of a group (IV) metal said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.Type: ApplicationFiled: October 17, 2013Publication date: September 24, 2015Applicant: BOREALIS AGInventors: Kalle Kallio, Marja Mustonen, Lauri Huhtanen, John Severn, Pascal Castro, Ville Virkkunen, Anu-Leena Hongell, Ismo Lehtiniemi
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Publication number: 20150259442Abstract: A process for the polymerisation of at least one olefin comprising reacting said at least one olefin with a catalyst comprising: (i) a metallocene complex said metallocene comprising at least two cyclopentadienyl type ligands; (ii) a boron cocatalyst; and (iii) an aluminoxane cocatalyst; said catalyst being in solid form, preferably in solid particulate form, and being free from an external carrier.Type: ApplicationFiled: October 17, 2013Publication date: September 17, 2015Inventors: Kalle Kallio, Marja Mustonen, Lauri Huhtanen, John Severn, Pascal Castro, Ville Virkkunen, Anu-Leena Hongell, Ismo Lehtiniemi
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Patent number: 8962509Abstract: Process for the preparation of a solid catalyst system (CS) comprising the steps of preparing a liquid clathrate (LC) comprising (a) a lattice (L) being the reaction product of (i) aluminoxane (A), (ii) an organometallic compound (O) of a transition metal (M) of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and (i) a compound (B) being effective to form with the aluminoxane (A) and the organometallic compound (O) the lattice (L), and (b) a guest (G) being an hydrocarbon compound (HC), and subsequently precipitating said liquid clathrate (LC) obtaining said solid catalyst system (SC).Type: GrantFiled: April 28, 2011Date of Patent: February 24, 2015Assignee: Borealis AGInventors: Kalle Kallio, Marja Mustonen, Pertti Elo, Peter Denifl, John Severn
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Patent number: 8828901Abstract: Process for the preparation of a solid catalyst system comprising the steps of generating an emulsion by dispersing a liquid clathrate in a solution wherein (i) the solution constitutes the continuous phase of the emulsion and (ii) the liquid clathrate constitutes in form of droplets the dispersed phase of the emulsion, solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, wherein the liquid clathrate comprises a lattice being the reaction product of aluminoxane, an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and a further compound being effective to form with the aluminoxane and the organometallic compound the lattice, and a guest being an hydrocarbon compound, and the solution comprises a silicon fluid and a hydrocarbon solvent.Type: GrantFiled: April 28, 2011Date of Patent: September 9, 2014Assignee: Borealis AGInventors: Kalle Kallio, Marja Mustonen, Pertti Elo, John Severn, Peter Denifl
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Patent number: 8822365Abstract: Process for the preparation of a solid olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) in the form of solid particles comprising the steps of I) generating an emulsion by dispersing a liquid clathrate in a solvent (S) wherein (i) the solvent (S) constitutes the continuous phase of the emulsion and comprises a nonreactive fluorinated synthetic oil having a viscosity at 20° C.Type: GrantFiled: April 28, 2011Date of Patent: September 2, 2014Assignee: Borealis AGInventors: Jenni Valonen, Marja Mustonen
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Publication number: 20130253152Abstract: Process for the preparation of a solid catalyst system (CS) comprising the steps of preparing a liquid clathrate (LC) comprising (a) a lattice (L) being the reaction product of (i) aluminoxane (A), (ii) an organometallic compound (O) of a transition metal (M) of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and (i) a compound (B) being effective to form with the aluminoxane (A) and the organometallic compound (O) the lattice (L), and (b) a guest (G) being an hydro-carbon compound (HC), and subsequently precipitating said liquid clathrate (LC) obtaining said solid catalyst system (SC).Type: ApplicationFiled: April 28, 2011Publication date: September 26, 2013Applicant: BOREALIS AGInventors: Kalle Kallio, Marja Mustonen, Pertti Elo, Peter Denifl, John Severn
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Publication number: 20130245212Abstract: Process for the preparation of a solid catalyst system comprising the steps of generating an emulsion by dispersing a liquid clathrate in a solution wherein (i) the solution constitutes the continuous phase of the emulsion and (ii) the liquid clathrate constitutes in form of droplets the dispersed phase of the emulsion, solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, wherein the liquid clathrate comprises a lattice being the reaction product of aluminoxane, an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and a further compound being effective to form with the aluminoxane and the organometallic compound the lattice, and a guest being an hydrocarbon compound, and the solution comprises a silicon fluid and a hydrocarbon solvent.Type: ApplicationFiled: April 28, 2011Publication date: September 19, 2013Applicant: BOREALIS AGInventors: Kalle Kallio, Marja Mustonen, Pertti Elo, John Severn, Peter Denifl
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Patent number: 8420562Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of catalyst components, including an aluminoxane, a compound being effective to form stable, liquid clathrates with aluminoxane and an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, in a hydrocarbon solvent, yielding a two phase system with an upper solvent layer, which is separated, b) preparing a liquid/liquid emulsion system comprising a continuous phase in which said solution of the catalyst components forms a dispersed phase in the form of droplets, c) solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, tType: GrantFiled: November 4, 2009Date of Patent: April 16, 2013Assignee: Borealis AGInventors: Pertti Elo, John Severn, Peter Denifl, Soile Rautio, Marja Mustonen, Anu-Leena Hongell
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Patent number: 8394733Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of an aluminoxane and an ionic complex M-X, M being an alkali or earth alkali metal and X being a halide or pseudo halide, in a molar ratio of Al of the aluminoxane to M of the ionic complex between 80:1 and 300:1, b) mixing said solution with an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in a molar ratio of M of the ionic complex to the transition metal of the organometallic compound between 1:1 and 4:1, yielding a second solution, c) dispersing said second solution obtained in step b) in a solvent immiscible therewith to form an emulsion in which said second solution of step b) forms the dispersed phase in the foType: GrantFiled: November 4, 2009Date of Patent: March 12, 2013Assignee: Borealis AGInventors: John Severn, Pertti Elo, Sameer Vijay, Marja Mustonen
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Publication number: 20130045862Abstract: Process for the preparation of a solid olefin polymerisation catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) in the form of solid particles comprising the steps of I) generating an emulsion by dispersing a liquid clathrate in a solvent (S) wherein (i) the solvent (S) constitutes the continuous phase of the emulsion and comprises a nonreactive fluorinated synthetic oil having a viscosity at 20° C.Type: ApplicationFiled: April 28, 2011Publication date: February 21, 2013Applicant: BOREALIS AGInventors: Jenni Valonen, Marja Mustonen
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Publication number: 20110218310Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerisation catalyst, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of an aluminoxane and an ionic complex M-X, M being an alkali or earth alkali metal and X being a halide or pseudo halide, in a molar ratio of Al of the aluminoxane to M of the ionic complex between 80:1 and 300:1, b) mixing said solution with an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in a molar ratio of M of the ionic complex to the transition metal of the organometallic compound between 1:1 and 4:1, yielding a second solution, c) dispersing said second solution obtained in step b) in a solvent immiscible therewith to form an emulsion in which said second solution of step b) forms the dispersed phase in the foType: ApplicationFiled: November 4, 2009Publication date: September 8, 2011Applicant: BOREALIS AGInventors: John Severn, Pertti Elo, Sameer Vijay, Marja Mustonen
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Publication number: 20110213108Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of catalyst components, including an aluminoxane, a compound being effective to form stable, liquid clathrates with aluminoxane and an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, in a hydrocarbon solvent, yielding a two phase system with an upper solvent layer, which is separated, b) preparing a liquid/liquid emulsion system comprising a continuous phase in which said solution of the catalyst components forms a dispersed phase in the form of droplets, c) solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, tType: ApplicationFiled: November 4, 2009Publication date: September 1, 2011Applicant: Borealis AGInventors: Pertti Elo, John Severn, Peter Denifl, Soile Rautio, Marja Mustonen, Anu-Leena Hongell
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Patent number: 7718563Abstract: The invention provides a process for producing an olefin polymerization catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.Type: GrantFiled: March 7, 2008Date of Patent: May 18, 2010Assignee: Borealis Technology OyInventors: Peter Denifl, Erik Van Praet, Michael Bartke, Marita Oksman, Marja Mustonen, Thomas Garoff, Kari Pesonen