Abstract: A thermal cutting element for a surgical instrument includes a substrate, a Plasma Electrolytic Oxidation (PEO) coating disposed on the substrate, and a heating element disposed on the PEO coating and including first and second end portions adapted to connect to different potentials of electrical energy to heat the heating element. A jaw member of a surgical instrument includes a structural frame including a proximal flange portion and a distal body portion, a jaw housing surrounding the distal body portion of the structural frame, a tissue-treating plate disposed atop the jaw housing and defining a longitudinal slot therethrough along at least a portion of a length thereof, and the thermal cutting element disposed within the longitudinal slot.

Abstract: A controller for an electrosurgical generator includes an RF inverter, a signal processor, a software compensator, a hardware compensator, and an RF inverter controller. The RF inverter generates an electrosurgical waveform and the signal processor outputs a measured value of at least one of a voltage, a current, or power of the electrosurgical waveform. The software compensator generates a desired value for at least one of the voltage, the current, or the power of the electrosurgical waveform, and the hardware compensator generates a phase shift based on the measured value and the desired value. The RF inverter controller generates a pulse-width modulation (PWM) signal based on the phase shift to control the RF inverter.

Abstract: A thermal cutting element for a surgical instrument includes a substrate, a Plasma Electrolytic Oxidation (PEO) coating disposed on the substrate, and a heating element disposed on the PEO coating and including first and second end portions adapted to connect to different potentials of electrical energy to heat the heating element. A jaw member of a surgical instrument includes a structural frame including a proximal flange portion and a distal body portion, a jaw housing surrounding the distal body portion of the structural frame, a tissue-treating plate disposed atop the jaw housing and defining a longitudinal slot therethrough along at least a portion of a length thereof, and the thermal cutting element disposed within the longitudinal slot.

Abstract: A controller for an electrosurgical generator includes an RF inverter, a signal processor, a software compensator, a hardware compensator, and an RF inverter controller. The RF inverter generates an electrosurgical waveform and the signal processor outputs a measured value of at least one of a voltage, a current, or power of the electrosurgical waveform. The software compensator generates a desired value for at least one of the voltage, the current, or the power of the electrosurgical waveform, and the hardware compensator generates a phase shift based on the measured value and the desired value. The RF inverter controller generates a pulse-width modulation (PWM) signal based on the phase shift to control the RF inverter.

Abstract: A method of treating tissue includes clamping tissue between an ultrasonic blade and a jaw member and simultaneously: transmitting ultrasonic energy to the ultrasonic blade to vibrate the ultrasonic blade at a first blade velocity thereby heating the clamped tissue; and supplying electrosurgical energy, at a constant voltage, to the jaw member and the ultrasonic blade at different potentials such that the electrosurgical energy is conducted therebetween and through the clamped tissue to heat the clamped tissue. An impedance of the clamped tissue is monitored and the simultaneous transmission of ultrasonic energy and supply of electrosurgical energy is terminated and/or a notification is output once the clamped tissue is sealed, as indicated by the impedance of the clamped tissue being equal to or greater than a threshold impedance. Surgical instruments and end effectors thereof for treating tissue in this manner are also provided.

Abstract: An electrosurgical system includes an electrosurgical device including a pair of opposing jaw members movable between an open jaw position and a closed jaw position, a main switch, a button configured to actuate the main switch, and a secondary switch configured to actuate based on the thickness of the grasped tissue. The system also includes an electrosurgical generator coupled to the electrosurgical device, the electrosurgical generator is configured to generate an electrosurgical output in response to actuation of the main switch and the secondary switch.

Abstract: An electrosurgical system includes an electrosurgical device having: a main switch, a button configured to actuate the main switch, at least one secondary switch, and a movable component configured to actuate the second switch. The system also includes an electrosurgical generator coupled to the electrosurgical device, the electrosurgical generator is configured to generate an electrosurgical output in response to actuation of the main switch and the at least one secondary switch.

Abstract: A method of manufacturing a thermal cutting element for a surgical instrument includes manufacturing a substrate, coating at least a portion of the substrate via Plasma Electrolytic Oxidation (PEO), and disposing a heating element on at least a portion of the PEO-coated substrate. The method may further include attaching the thermal cutting element to a jaw member of a surgical instrument.

Abstract: A controller for an electrosurgical generator includes an RF inverter, a signal processor, a software compensator, a hardware compensator, and an RF inverter controller. The RF inverter generates an electrosurgical waveform and the signal processor outputs a measured value of at least one of a voltage, a current, or power of the electrosurgical waveform. The software compensator generates a desired value for at least one of the voltage, the current, or the power of the electrosurgical waveform, and the hardware compensator generates a phase shift based on the measured value and the desired value. The RF inverter controller generates a pulse-width modulation (PWM) signal based on the phase shift to control the RF inverter.

Abstract: A tissue resection device includes a handpiece and an end effector assembly extending distally from the handpiece. The end effector assembly includes an outer shaft defining a longitudinal axis and including a window defined therethrough towards a distal end thereof. The end effector assembly further includes an inner member rotationally disposed within the outer shaft. The inner member includes a proximal body portion and a distal cutting portion. The proximal body portion is coaxially disposed on the longitudinal axis and rotatable thereabout. The distal cutting portion includes an offset portion that is radially offset from the longitudinal axis and is configured to orbit about the longitudinal axis. At least a portion of the distal cutting portion is a thermal cutting element configured to heat in response to application of electrical energy thereto.

Abstract: A controller for an electrosurgical generator includes an RF inverter, a signal processor, a software compensator, a hardware compensator, and an RF inverter controller. The RF inverter generates an electrosurgical waveform and the signal processor outputs a measured value of at least one of a voltage, a current, or power of the electrosurgical waveform. The software compensator generates a desired value for at least one of the voltage, the current, or the power of the electrosurgical waveform, and the hardware compensator generates a phase shift based on the measured value and the desired value. The RF inverter controller generates a pulse-width modulation (PWM) signal based on the phase shift to control the RF inverter.

Abstract: A thermal cutting element for a surgical instrument includes a substrate, a Plasma Electrolytic Oxidation (PEO) coating disposed on the substrate, and a heating element disposed on the PEO coating and including first and second end portions adapted to connect to different potentials of electrical energy to heat the heating element. A jaw member of a surgical instrument includes a structural frame including a proximal flange portion and a distal body portion, a jaw housing surrounding the distal body portion of the structural frame, a tissue-treating plate disposed atop the jaw housing and defining a longitudinal slot therethrough along at least a portion of a length thereof, and the thermal cutting element disposed within the longitudinal slot.

Abstract: A method of manufacturing a thermal cutting element for a surgical instrument includes manufacturing a substrate, coating at least a portion of the substrate via Plasma Electrolytic Oxidation (PEO), and disposing a heating element on at least a portion of the PEO-coated substrate. The method may further include attaching the thermal cutting element to a jaw member of a surgical instrument.

Abstract: An electrosurgical generator includes a radio frequency output stage configured to output at least one radio frequency waveform and a sensor for sensing current. The sensor includes a current sensor coil having: an outer coil, an inner coil coupled to and disposed within the outer coil, and at least one shielding member disposed over the outer coil. Each of the at least one shielding member and the outer coil define an opening therethrough. The generator also includes at least one active lead coupled to the radio frequency output stage and passing through the current sensor coil. The current sensor coil is configured to output a signal indicative of a current within the at least one active lead.

Abstract: An electrosurgical generator includes: a power supply configured to output a DC waveform; an inverter coupled to the power supply, the inverter including a plurality of switching elements; and a controller coupled to the inverter and configured to generate a switching angle waveform including a plurality of switching pulses. The controller is further configured to at least one of select or calculate the plurality of switching pulses to activate the plurality of switching elements to generate a radio frequency waveform based on the DC waveform and to minimize harmonics of the radio frequency waveform.

Abstract: A multi-channel control system includes at least a primary control microprocessor and a back-up control microprocessor operable to control a device. The primary control microprocessor and the back-up control microprocessor assert control over a controlled device according to a locally stored method of controlling a back-up microprocessor assumption of control of a device.

Abstract: A method for suppressing arc formation during an electrosurgical tissue treatment procedure includes the steps of supplying pulsed current from an energy source to tissue and measuring the pulsed current supplied from the energy source. The method also includes the steps of comparing an instantaneous measured pulse to a predetermined threshold and controlling the pulsed current supplied from the energy source based on the comparison between the instantaneous measured pulse and the predetermined threshold.

Abstract: An electrosurgical generator includes a radio frequency output stage configured to output at least one radio frequency waveform and a sensor for sensing current. The sensor includes a current sensor coil having: an outer coil, an inner coil coupled to and disposed within the outer coil, and at least one shielding member disposed over the outer coil. Each of the at least one shielding member and the outer coil define an opening therethrough. The generator also includes at least one active lead coupled to the radio frequency output stage and passing through the current sensor coil. The current sensor coil is configured to output a signal indicative of a current within the at least one active lead.

Abstract: The present disclosure relates to planar transformers including a plurality of circuit layers that are configured to reduce termination losses on at least one of the plurality of circuit layers. The plurality of circuit layers are stacked together in a first direction and include at least first and second circuit layers. The first and second circuit layers each include an electrically conductive trace forming at least one winding having a first termination portion and a second termination portion that are separated by a gap. The gaps of the first and second circuit layers are offset relative to each other in a second direction different from the first direction. The plurality of circuit layers may further include a third circuit layer, which includes an electrically conductive trace having a grounded portion that is disposed adjacent to at least one of the gaps of the first and second circuit layers.

Abstract: A multi-channel control system includes at least a primary control microprocessor and a back-up control microprocessor operable to control a device. The primary control microprocessor and the back-up control microprocessor assert control over a controlled device according to a locally stored method of controlling a back-up microprocessor assumption of control of a device.