Abstract: Embossed oriented thermoplastic films and methods of making them are described. The embossed oriented thermoplastic films have substantially the same mechanical properties as unembossed oriented thermoplastic films. The depth of the embossments ranges from about 1 &mgr;m to about 200 &mgr;m. The methods include providing an oriented thermoplastic film having first and second major surfaces, softening at least one of the first and second major surfaces to produce a softened surface, embossing the softened surface to produce an embossed oriented thermoplastic film, and cooling the embossed oriented thermoplastic film.

Abstract: Embossed oriented thermoplastic films and a method of making same are described. The embossed oriented thermoplastic films have substantially the same mechanical properties as unembossed oriented thermoplastic films. The method includes providing an oriented thermoplastic film having first and second major surfaces, softening at least one of the first and second major surfaces to produce a softened surface, embossing the softened surface to produce an embossed oriented thermoplastic film, and cooling the embossed oriented thermoplastic film.

Abstract: A method of making embossed optical polymer films and embossed optical polymer films made are described. The embossed optical polymer films have substantially the same optical properties as unembossed optical polymer films. The method includes providing an optical polymer film having first and second major surfaces, softening at least one of the first and second major surfaces to produce a softened surface, embossing the softened surface to produce an embossed optical polymer film, and cooling the embossed optical polymer film.

Abstract: The present invention provides a method of modifying the surface of a polymeric substrate, e.g., to improve the wettability of the polymer film surface and/or affix silicon-containing structures to the substrate surface, comprising exposing the substrate to a flame. The flame is supported by a fuel and oxidizer mixture that includes at least one silicon-containing compound that functions as a fuel and is in an effective amount for modifying the surface of the polymeric substrate. Also disclosed are substrates with surfaces that are modified by exposing the substrate to a flame that is supported by the process of the invention. Large increases in the ASTM wetting test, e.g., greater than 13 mJ/m.sup.2 over that reported with conventional flame-treating processes, have been observed in polymeric substrates treated according to this invention.

Abstract: The present invention provides a method of modifying the surface of a polymeric substrate, e.g., to improve the wettability of the polymer film surface and/or alter the reactivity of the surface of the substrate by further oxidation, comprising exposing the substrate to a flame. The flame is supported by a fuel and oxidizer mixture that includes an effective amount, for modifying the polymeric substrate, of at least one oxygen-containing compound that functions as a fuel substitute. Oxygen comprises between about 10 and 50 atomic percent of the compound. Large increases in the ASTM wetting test over that reported with conventional flame-treating processes, have been observed in films treated according to this invention. In addition, significant increases in polymer film surface oxidation levels have been observed.

Abstract: The present invention provides a method of modifying the surface of a polymeric substrate, e.g., to improve the wettability of the polymer film surface and/or alter the reactivity of the surface of the substrate by further oxidation or affixation of nitrogen, comprising exposing the substrate to a flame. The flame is supported by a fuel and oxidizer mixture that includes an effective amount, for modifying the polymeric substrate, of at least one compound that functions as a fuel or oxidizer substitute and is selected from an oxygen-containing compound, in which the oxygen comprises between about 10 and 50 atomic percent of the compound, a nitrogen-containing compound or an oxygen-nitrogen-containing compound. In a preferred embodiment, which affixes nitrogen or nitrogen-containing chemical groups onto the surface of the film, the flame is supported by a fuel and oxidizer mixture that includes ammonia, nitrous oxide, nitric oxide or a mixture thereof in an effective amount.

Abstract: A polymeric film substrate is first modified, then coated with a polyalkyl acrylate/gelatin layer to improve the wet adhesion of the layer to the substrate. The layer may itself contain a photographic emulsion or emulsion layers may be adhered to that layer.

Abstract: The receptivity of shaped polymer articles (e.g., self-supporting films of polypropylene) to subsequently applied organic coatings is enhanced by exposure to an electrical discharge in the presence of a chlorocarbon or chlorofluorocarbon gas, thereby providing an extremely thin chlorine-containing surface layer in which the Cl:C ratio is inversely related to the distance from the face of the layer. Preferred embodiments of the invention include tape products in which the primed surface of the backing is coated with a pressure-sensitive adhesive or a low adhesion backsize.

Abstract: The receptivity of shaped polymer articles (e.g., self-supporting films of polypropylene) to subsequently applied organic coatings is enhanced by exposure to an electrical discharge in the presence of a chlorocarbon or chlorofluorocarbon gas, thereby providing an extremely thin chlorine-containing surface layer in which the Cl:C ratio is inversely related to the distance from the face of the layer. Preferred embodiments of the invention include tape products in which the primed surface of the backing is coated with a pressure-sensitive adhesive or a low adhesion backsize.