Patents by Inventor Mark A. Toft
Mark A. Toft has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8455388Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoters, wherein the ratio of cerium to iron in the composition is greater than or equal to 0.8 and less than or equal to 5.Type: GrantFiled: March 23, 2010Date of Patent: June 4, 2013Assignee: INEOS USA LLCInventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
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Patent number: 8420566Abstract: A process and novel catalyst for the production of acrylonitrile, acetonitrile and hydrogen cyanide characterized by the relative yields of acrylonitrile, acetonitrile and hydrogen cyanide produced in the process and by the catalyst, which are defined by the following: ?=[(% AN+(3×% HCN)+(1.5×% ACN))÷% PC]×100 wherein % AN is the Acrylonitrile Yield and % AN?81, % HCN is the Hydrogen Cyanide Yield, % ACN is the Acetonitrile Yield, % PC is the Propylene Conversion, and ? is greater than 100.Type: GrantFiled: March 15, 2011Date of Patent: April 16, 2013Assignee: Ineos USA LLCInventors: James F. Brazdil, Mark A. Toft, Charles J. Besecker, Michael J. Seely
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Publication number: 20130072710Abstract: Catalytic compositions are provided that are effective for providing increased acrylonitrile product without a significant decrease in hydrogen cyanide and/or acetonitrile production and provide an overall increase in production of acrylonitrile, hydrogen cyanide and acetonitrile. The catalytic compositions include a complex of metal oxides and include at least about 15% m-phase plus t-phase by weight and have a weight ratio of m-phase to m-phase plus t-phase of 0.45 or greater.Type: ApplicationFiled: September 21, 2011Publication date: March 21, 2013Inventors: James F. Brazdil, Mark A. Toft, Stephen T. McKenna
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Patent number: 8350075Abstract: Olefins selected from the group consisting of propylene, isobutylene or mixtures thereof, are converted to acrylonitrile, methacrylonitrile, and mixtures thereof in a process comprising reacting in the vapor phase at an elevated temperature and pressure said olefin with a molecular oxygen containing gas and ammonia in the presence of a catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.Type: GrantFiled: January 17, 2012Date of Patent: January 8, 2013Assignee: Ineos USA LLCInventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
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Patent number: 8258073Abstract: A process for the preparation of a catalyst comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the elements in said catalyst are combined together in an aqueous catalyst precursor slurry, the aqueous precursor slurry so obtained is dried to form a catalyst precursor, and the catalyst precursor is calcined to form said catalyst, the process comprising: (i) combining, in an aqueous solution, source compounds of Bi and Ce, and optionally one or more of Na, K, Rb, Cs, Ca, a rare earth element, Pb, W and Y, to form a mixture, (ii) adding a source compound of molybdenum to the mixture to react with the mixture and form a precipitate slurry, and (iii) combining the precipitate slurry with source compounds of the remaining elements and of the remaining molybdenum in the catalyst to form the aqueous catalyst precursor slurry.Type: GrantFiled: March 23, 2010Date of Patent: September 4, 2012Assignee: iNEOS USA LLCInventors: Charles J. Besecker, James Frank Brazdil, Jr., Mark A. Toft, Michael J. Seely, Robert A. Gustaferro
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Publication number: 20120130112Abstract: Olefins selected from the group consisting of propylene, isobutylene or mixtures thereof, are converted to acrylonitrile, methacrylonitrile, and mixtures thereof in a process comprising reacting in the vapor phase at an elevated temperature and pressure said olefin with a molecular oxygen containing gas and ammonia in the presence of a catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.Type: ApplicationFiled: January 17, 2012Publication date: May 24, 2012Applicant: INEOS USA LLCInventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
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Patent number: 8153546Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.Type: GrantFiled: March 23, 2010Date of Patent: April 10, 2012Assignee: Ineos USA LLCInventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
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Publication number: 20110237753Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.Type: ApplicationFiled: March 23, 2010Publication date: September 29, 2011Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
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Publication number: 20110237820Abstract: A process for the preparation of a catalyst comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the elements in said catalyst are combined together in an aqueous catalyst precursor slurry, the aqueous precursor slurry so obtained is dried to form a catalyst precursor, and the catalyst precursor is calcined to form said catalyst, the process comprising: (i) combining, in an aqueous solution, source compounds of Bi and Ce, and optionally one or more of Na, K, Rb, Cs, Ca, a rare earth element, Pb, W and Y, to form a mixture, (ii) adding a source compound of molybdenum to the mixture to react with the mixture and form a precipitate slurry, and (iii) combining the precipitate slurry with source compounds of the remaining elements and of the remaining molybdenum in the catalyst to form the aqueous catalyst precursor slurry.Type: ApplicationFiled: March 23, 2010Publication date: September 29, 2011Inventors: Charles J. Besecker, James Frank Brazdil, JR., Mark A. Toft, Michael J. Seely, Robert A. Gustaferro
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Publication number: 20110233460Abstract: A process and novel catalyst for the production of acrylonitrile, acetonitrile and hydrogen cyanide characterized by the relative yields of acrylonitrile, acetonitrile and hydrogen cyanide produced in the process and by the catalyst, which are defined by the following: ?=[(% AN+(3×% HCN)+(1.5×% ACN))+% PC]×100 wherein % AN is the Acrylonitrile Yield and % AN?81, % HCN is the Hydrogen Cyanide Yield, % ACN is the Acetonitrile Yield, % PC is the Propylene Conversion, and ? is greater than 100.Type: ApplicationFiled: March 15, 2011Publication date: September 29, 2011Inventors: James F. Brazdil, Mark A. Toft, Charles J. Besecker, Michael J. Seely
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Publication number: 20110237821Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoters, wherein the ratio of cerium to iron in the composition is greater than or equal to 0.8 and less than or equal to 5.Type: ApplicationFiled: March 23, 2010Publication date: September 29, 2011Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
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Publication number: 20110218352Abstract: The present invention comprises a method for preparing a mixed oxide catalyst for use in producing acrylonitrile or methacrylonitrile from propane or isobutane by ammoxidation in a gaseous phase via methods of contacting any one of the antimony compound, the molybdenum compound, and the vanadium compound with hydrogen peroxide prior to combining with source compounds for the remaining elements in the catalyst.Type: ApplicationFiled: July 28, 2009Publication date: September 8, 2011Inventors: Charles J. Besecker, Bhagya Chandra Sutradhar, Mark A. Toft, James F. Brazdil, Muin S. Haddad, Christos Paparizos, Michael J. Seely
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Patent number: 7919428Abstract: The present invention comprises a method for preparing a mixed oxide catalyst for use in producing acrylonitrile or methacrylonitrile from propane or isobutene by ammoxidation in a gaseous phase via methods of heating or calcining precursor solid mixture to obtain mixed metal oxide catalyst compositions that exhibit catalytic activity.Type: GrantFiled: December 4, 2007Date of Patent: April 5, 2011Assignee: Ineos USA LLCInventors: Bhagya Chandra Sutradhar, Thomas L. Szabo, Muin S. Haddad, Mark A. Toft, Christos Paparizos, Lina K. Bodiwala
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Publication number: 20090142254Abstract: The present invention comprises a method for preparing a mixed oxide catalyst for use in producing acrylonitrile or methacrylonitrile from propane or isobutene by ammoxidation in a gaseous phase via methods of heating or calcining precursor solid mixture to obtain mixed metal oxide catalyst compositions that exhibit catalytic activity.Type: ApplicationFiled: December 4, 2007Publication date: June 4, 2009Inventors: Bhagya CHANDRA Sutradhar, Thomas L. Szabo, Muin S. Haddad, Mark A. Toft, Christos Paparizos, Lina K. Bodiwala
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Patent number: 5094989Abstract: Disclosed is a process for making an activated antimony and vanadium-containing catalyst in oxide form having an atomic ratio of Sb:V in the range from 0.8-4, which comprises calcining such an oxidic vanadium and antimony-containing composition at a temperature of over 750.degree. C., and thereafter contacting said calcined catalyst with a hydroxy compound in liquid form selected from (1) cyclohexanol, (2) cyclopentanol, (3) a monohydroxy, acyclic hydrocarbon having 1-8 C atoms, and (4) a dihydroxy, acyclic hydrocarbon having 2-4 carbon atoms, and separating as a liquid said compound from said catalyst insofar as it is present beyond the amount wetting said catalyst, and thereafter drying said catalyst.Type: GrantFiled: December 21, 1990Date of Patent: March 10, 1992Assignee: The Standard Oil CompanyInventors: Charles S. Lynch, Linda C. Glaeser, James F. Brazdil, Jr., Mark A. Toft
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Patent number: 5079207Abstract: Disclosed is a process for making an .alpha., .beta.-unsaturated monoitrile by the catalytic reaction of a paraffin containing 3-5 carbon atoms with molecular oxygen and ammonia by catalytic contact of the foregoing reactants in a reaction zone with a metal oxide catalyst containing the elements indicated by the empirical formula,V.sub.v A.sub.a D.sub.d Sn.sub.m Sb.sub.n Cu.sub.c O.sub.x (formula 1)in the relative atomic proportions indicated by the subscripts, whereA is selected from Te and BiD is one or more optional elements selected from Mo, W, Ti, Ge, Ce, La, Cr, Mn, Mg, Ca, Co, Ni, Fe, Nb, Ta, Ag, Zn, Cd, B, P, Na, K and Cs, anda is 0.001 to 30d is zero to 30c is 0.001 to 30m is 0.1 to 60n is 0.1 to 60n/v is>12 and<100m+n is.gtoreq.v+a+c+d, andx is determined by the valence requirements of the elements present, andwherein the reactants fed to the reaction zone contain a mole ratio of said paraffin:NH.sub.3 in the range from 2 to 16 and a mole ratio of said paraffin:O.sub.Type: GrantFiled: December 3, 1990Date of Patent: January 7, 1992Assignee: The Standard Oil CompanyInventors: James F. Brazdil, Linda C. Glaeser, Mark A. Toft
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Patent number: 5008427Abstract: Disclosed is a process for making an .alpha., .beta.-unsaturated mononitrile, acrylonitrile or methacrylonitrile, by the catalytic reaction in the vapor phase of a paraffin selected from propane and isobutane with molecular oxygen and ammonia and optionally a gaseous diluent, by catalytic contact of the foregoing reactants in a reaction zone with a catalyst, the feed to said reaction zone containing a mole ratio of said paraffin to NH.sub.3 in the rnage from 2.5 to 16 and a mole ratio of said paraffin to O.sub.2 in the range from 1 to 10, said catalyst having the elements and the proportions indicated by the empirical formula:VSb.sub.m A.sub.a D.sub.d O.sub.xwhereA is one or more Ti, Sn, Fe, Cr, GaD is one or more Li, Mg, Ca, Sr, Ba, Co, Ni, Zn, Ge, Nb, Zr, Mo, W, Cu, Te, Ta, Se, Bi, Ce, In, As, B, Mn andm is 0.8-4a is 0.01-2d is 0-2x is determined by the oxidation state of the cations present,which catalyst has been heated at a calcination temperature of at least 780.degree. C.Type: GrantFiled: December 23, 1988Date of Patent: April 16, 1991Assignee: The Standard Oil CompanyInventors: James F. Brazdil, Jr., Mark A. Toft, Linda C. Glaeser
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Patent number: 4918214Abstract: Disclosed is the reaction of propane and isobutane with O.sub.2 and NH.sub.3 to make .alpha.,.beta.-unsaturated nitriles and olefins, using certain complex metal oxide catalyst compositions and an excess of the paraffin over both the O.sub.2 and the NH.sub.3. Also disclosed are suitable catalyst compositions for such reactions.Type: GrantFiled: July 3, 1989Date of Patent: April 17, 1990Assignee: The Standard Oil CompanyInventors: James F. Brazdil, Jr., Linda C. Glaeser, Mark A. Toft
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Patent number: 4897504Abstract: Disclosed is ammoxidation of C.sub.3 to C.sub.5 acyclic alkanes with NH.sub.3 and O.sub.2 using (1) a mole ratio of alkane:NH.sub.3 in the range from 2 to 16 and a mole ratio of alkane:O.sub.2 in the range 1 to 10 and (2) a mixture of particulate catalyst compositions, the first being especially effective to promote formation of an unsaturated nitrile and an olefin from the paraffin, and the second catalyst composition being especially effective to promote the conversion of the olefin to the unsaturated mononitrile. Catalyst compositions useful in the process are also disclosed.Type: GrantFiled: November 14, 1988Date of Patent: January 30, 1990Assignee: The Standard Oil CompanyInventors: Linda C. Glaeser, James F. Brazdil, Jr., Mark A. Toft
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Patent number: 4888438Abstract: Disclosed is ammoxidation of C.sub.3 to C.sub.5 acyclic alkanes with NH.sub.3 and O.sub.2 using (1) a mole ratio of alkane:NH.sub.3 in the range from 2 to 16 and a mole ratio of alkane:O.sub.2 in the range 1 to 10 and (2) a mixture of particulate catalyst compositions, the first being especially effective to promote formation of an unsaturated nitrile and an olefin from the paraffin, and the second catalyst composition being especially effective to promote the conversion of the olefin to the unsaturated nitrile. Catalyst compositions useful in the process are also disclosed.Type: GrantFiled: October 31, 1988Date of Patent: December 19, 1989Assignee: The Standard Oil CompanyInventors: Linda C. Glaeser, James F. Brazdil, Jr., Mark A. Toft