Abstract: A water heater dip tube includes an elongated body having an inlet end and an outlet end. An inner volume is arranged within the elongated body. An anti-siphon orifice is arranged along the elongated body proximate the inlet end. The anti-siphon orifice extends through a wall of the elongated body. The dip tube further includes an elastomeric membrane secured to the elongated body. The elastomeric membrane is arranged in the vicinity of the anti-siphon orifice. The elastomeric membrane is operable to block fluid flow through the anti-siphon orifice when a pressure at the inlet end is greater than a pressure at the exterior of the dip tube adjacent to the anti-siphon orifice, and to allow fluid flow through the anti-siphon orifice when a pressure at the inlet end is less than a pressure at the exterior of the dip tube adjacent to the anti-siphon orifice.

Abstract: An atmospheric gas water heater includes a burner assembly. The burner assembly includes a burner having a body, and a screen member coupled to the body. A conduit is fluidly connected to the body. The conduit has an open end configured to receive gas and air. The flow of gas and air from the open end through the conduit to the body and past the screen member is defined as a downstream direction. The screen member defines a zone of combustion. The gas and the air is 100% premixed together upstream of the zone of combustion. The body of the burner has a first segment extending between a first end and a second end, and second and third segments extending from the first segment. The second segment and the third segment extend parallel to and spaced apart from each other to form a U-shape.

Abstract: An outlet heat trap assembly for a tank-type water heater includes a tube having a tube wall, the tube defining a bore extending along a longitudinal axis and a transverse opening through the tube wall, the transverse opening communicating with the bore; and a flexible member within the bore, the flexible member deflectable between a first position in which the flexible member covers the transverse opening, and a second position in which the flexible member is deflected toward the longitudinal axis to allow fluid flow through the transverse opening into the bore. The outlet heat trap assembly further comprises an insert member coupled to a distal end of the tube, wherein the tube further defines an axial opening at the distal end of the tube, the axial opening communicating with the bore, and wherein the insert member covers the axial opening.

Abstract: A dry-fire protection system and method. The dry-fire protection system includes a tank, a heating element, a powered electrode, a sensor, and a microcircuit. The heating element and the powered electrode are positioned in the tank, the powered electrode being positioned above the heating element. The powered electrode includes an electrode wire and a connector having an electrical connector coupled to the electrode wire, but electrically isolated from the tank, and a fastener for coupling the powered electrode to the tank. The sensor detects an electrical characteristic of a circuit formed by the tank, the powered electrode, and water in the tank. The microcircuit determines if a possible dry-fire condition exists based on a signal received from the sensor.

Abstract: A sacrificial anode assembly. The sacrificial anode assembly includes a sacrificial anode, an insulator positioned around an end of the anode, an electric coupler positioned around the insulator and extending beyond the end of the anode, the electric coupler electrically isolated from the anode, a resistor having a first lead and a second lead, the first lead electrically connected to the anode and the second lead electrically connected to the electric coupler, and a cap positioned around the electric coupler, the cap electrically connected to the electric coupler and electrically isolated from the anode. The cap complete encapsulates the resistor, the first lead, and the second lead.

Abstract: A water heater includes a storage tank, a heat source for heating water stored in the storage tank, and a dip tube extending into the tank. The dip tube includes upper and lower ends, a restriction between the upper and lower ends so as to create back pressure in the dip tube above the restriction, the restriction positioned in an upper portion of the storage tank, a lower opening below the restriction for providing cold water to a lower portion of the storage tank, and an upper opening above the restriction for providing cold water to the upper portion of the storage tank due to the first restriction.

Abstract: A sacrificial anode assembly. The sacrificial anode assembly includes a sacrificial anode, an insulator positioned around an end of the anode, an electric coupler positioned around the insulator and extending beyond the end of the anode, the electric coupler electrically isolated from the anode, a resistor having a first lead and a second lead, the first lead electrically connected to the anode and the second lead electrically connected to the electric coupler, and a cap positioned around the electric coupler, the cap electrically connected to the electric coupler and electrically isolated from the anode. The cap complete encapsulates the resistor, the first lead, and the second lead.

Abstract: A water heater including a vessel, a heating fixture (e.g., an electric-resistance heating element, a gas burner) having a rated maximum heating output, and a controller. The controller includes an interface and a temperature sensor. The controller can control the heating output of the heating element based on a sensed temperature of the temperature sensors. The heating output is a defined maximum heating output for the heating fixture. Also disclosed are methods of defining the capabilities of a water hater heater and methods of operating a water heater.

Abstract: A water heater door assembly includes a base plate sized and shaped to substantially sealingly cover an access opening in a water heater combustion chamber and having at least one opening through which a fuel supply line extends at least partly between a burner in the combustion chamber and a fuel control valve, and a seal positioned at least partly within the opening and having a through hole that is sized and shaped to receive the fuel supply line, the seal comprising a plurality of complementary deformed seal pieces sealed together, to the opening and to the fuel supply line by a deforming force.

Abstract: A sacrificial anode assembly. The sacrificial anode assembly includes a sacrificial anode, an insulator positioned around an end of the anode, an electric coupler positioned around the insulator and extending beyond the end of the anode, the electric coupler electrically isolated from the anode, a resistor having a first lead and a second lead, the first lead electrically connected to the anode and the second lead electrically connected to the electric coupler, and a cap positioned around the electric coupler, the cap electrically connected to the electric coupler and electrically isolated from the anode. The cap complete encapsulates the resistor, the first lead, and the second lead.

Abstract: A water heater including a vessel, a heating fixture (e.g., an electric-resistance heating element, a gas burner) having a rated maximum heating output, and a controller. The controller includes an interface and a temperature sensor. The controller can control the heating output of the heating element based on a sensed temperature of the temperature sensors. The heating output is a defined maximum heating output for the heating fixture. Also disclosed are methods of defining the capabilities of a water hater heater and methods of operating a water heater.

Abstract: A powered anode assembly. The powered anode assembly includes an electrode wire, a shield tube, and a connector assembly. The electrode wire has a first portion and a second portion. The shield tube substantially covers the first portion of the electrode wire, leaving a small portion of the first portion open. The connector assembly includes a connector that is electrically connected to the electrode wire, and a fastener that is physically coupled to but electrically isolated from the connector.

Abstract: A dry-fire protection system and method. The dry-fire protection system includes a tank, a heating element, a powered electrode, a sensor, and a microcircuit. The heating element and the powered electrode are positioned in the tank, the powered electrode being positioned above the heating element. The powered electrode includes an electrode wire and a connector having an electrical connector coupled to the electrode wire, but electrically isolated from the tank, and a fastener for coupling the powered electrode to the tank. The sensor detects an electrical characteristic of a circuit formed by the tank, the powered electrode, and water in the tank. The microcircuit determines if a possible dry-fire condition exists based on a signal received from the sensor.

Abstract: A water heater having a powered electrode and a method of controlling the water heater. The water heater includes a tank to hold water, a heating element, an electrode, and a control circuit. The control circuit includes a variable voltage supply, a voltage sensor, and a current sensor. The control circuit is configured to controllably apply a voltage to the electrode, determine the potential of the electrode relative to the tank with the voltage sensor when the voltage does not power the electrode, determine a current applied to the tank after the voltage powers the electrode, determine a conductivity state of the water in the tank based on the electrode potential and the current, and define the voltage applied to the powered electrode based on the conductivity state. The control circuit of the water heater can also determine whether the water heater is in a dry-fire state.

Abstract: Apparatus and method of incorporating a resistive interface between an anode rod and a water heater tank connector. The resistive interface can include a conductive polymer material or coating.