Patents by Inventor Mark C Hardy

Mark C Hardy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11898228
    Abstract: A nickel-cobalt based superalloy composition consisting of by weight (wt.): 33.5 to 54 percent Ni; 19.5 to 36 percent Co; 9 to 12 percent Cr; 3.9 to 5.5 percent Al; 4.5 to 9.5 percent W; up to 5.5 percent Fe; 2 to 3.5 percent Mo; 0.6 to 5 percent Ta; 0.15 to 2.2 percent Ti; up to 1.75 percent Nb; up to 0.1 percent Hf; 0.005 to 0.03 percent C; 0.001 to 0.02 percent B; 0.005 to 0.06 percent Zr; up to 0.3 percent Si; up to 0.6 percent Mn; and the balance being impurities.
    Type: Grant
    Filed: August 16, 2021
    Date of Patent: February 13, 2024
    Assignee: ROLLS-ROYCE PLC
    Inventors: Mark C Hardy, David Dye, Lucy Reynolds, Thomas McAuliffe, Ioannis Bantounas
  • Publication number: 20230131449
    Abstract: A nickel-cobalt based superalloy composition consisting of by weight (wt.): 33.5 to 54 percent Ni; 19.5 to 36 percent Co; 9 to 12 percent Cr; 3.9 to 5.5 percent Al; 4.5 to 9.5 percent W; up to 5.5 percent Fe; 2 to 3.5 percent Mo; 0.6 to 5 percent Ta; 0.15 to 2.2 percent Ti; up to 1.75 percent Nb; up to 0.1 percent Hf; 0.005 to 0.03 percent C; 0.001 to 0.02 percent B; 0.005 to 0.06 percent Zr; up to 0.3 percent Si; up to 0.6 percent Mn; and the balance being impurities.
    Type: Application
    Filed: August 16, 2021
    Publication date: April 27, 2023
    Applicant: ROLLS-ROYCE plc
    Inventors: Mark C HARDY, David DYE, Lucy REYNOLDS, Thomas MCAULIFFE, Ioannis BANTOUNAS
  • Patent number: 11085103
    Abstract: A nickel-base superalloy includes essentially, by weight: 14.75 to 26.5 percent cobalt, 4.1 to 4.65 percent aluminium, 1.1 to 1.9 percent titanium, 3.85 to 6.3 percent tantalum, 1.2 to 2.55 percent niobium, up to 0.07 percent boron, up to 0.06 percent carbon, up to 14.0 percent chromium, up to 1.0 percent iron, up to 1.0 percent manganese, up to 4.2 percent molybdenum, up to 0.5 percent silicon, up to 4.9 percent tungsten, and up to 0.1 percent zirconium, the balance being nickel and incidental impurities; wherein the overall concentration in the alloy of aluminium, titanium, tantalum, and niobium is from 13 to 14 atomic percent and the atomic ratio of aluminium to titanium is from 4.625:1 to 6.333:1.
    Type: Grant
    Filed: May 21, 2019
    Date of Patent: August 10, 2021
    Assignee: ROLLS-ROYCE PLC
    Inventors: Mark C Hardy, Katerina Christofidou, Paul M Mignanelli, Howard J Stone, Nicholas G Jones, Christos Argyrakis
  • Publication number: 20190360077
    Abstract: A polycrystalline nickel-base superalloy is disclosed. The alloy consists essentially of a gamma matrix phase including cobalt, and a gamma prime phase including aluminium, titanium, tantalum, and niobium. The overall concentration in the alloy of cobalt is from 15 to 26 atomic percent, and the overall concentration in the alloy of aluminium, titanium, tantalum, and niobium is from 13 to 14 atomic percent. Optionally, the alloy may include one or more constituents selected from the group consisting of: boron, carbon, chromium, iron, manganese, molybdenum, tungsten, silicon, zirconium. The balance is nickel and incidental impurities. The atomic ratio of aluminium to titanium is from 4.625:1 to 6.333:1.
    Type: Application
    Filed: May 21, 2019
    Publication date: November 28, 2019
    Applicant: ROLLS-ROYCE PLC
    Inventors: Mark C HARDY, Katerina CHRISTOFIDOU, Paul M MIGNANELLI, Howard J STONE, Nicholas G JONES, Christos ARGYRAKIS
  • Patent number: 10422024
    Abstract: A nickel-base superalloy consisting of, by weight: 14.6% to 15.9% cobalt; 11.5% to 13.0% chromium; 0.8% to 1.2% iron; 0.2% to 0.60% manganese; 2.00% to 2.40% molybdenum; 3.30% to 3.70% tungsten; 2.90% to 3.30% aluminum; 2.60% to 3.10% titanium; 3.50% to 5.10% tantalum; 1.20% to 1.80% niobium; 0.10% to 0.60% silicon; 0.02% to 0.06% carbon; 0.010% to 0.030% boron; 0.05% to 0.11% zirconium; up to 0.045% hafnium; and the balance being nickel and impurities.
    Type: Grant
    Filed: April 5, 2018
    Date of Patent: September 24, 2019
    Assignee: ROLLS-ROYCE plc
    Inventors: Mark C Hardy, Roger C Reed, David Crudden
  • Patent number: 10287654
    Abstract: A nickel-base alloy of, in atomic percent unless otherwise stated, up to 8 percent Fe, up to 16 percent Co, between 15 and 25 percent Cr, up to 3 percent Mo, up to 2 percent W, between 3 and 5 percent Al, between 3 and 7.5 percent Nb, up to 3 percent Ta, up to 0.2 percent Ti, up to 0.5 percent C, up to 0.175 percent B, up to 0.07 percent Zr, up to 1 percent Mn, up to 1 percent Si, up to 0.2 percent Hf, the balance of Ni and incidental impurities, wherein the atomic ratio of Al to Nb is between 0.4 and 1.7, the atomic ratio of the sum of Al and Ti to Nb is between 0.4 and 1.8, and, the composition including at least 10 percent of elements from the group of Al, Nb, and Ti.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: May 14, 2019
    Assignee: ROLLS-ROYCE PLC
    Inventors: Mark C Hardy, Howard J Stone, Nicholas G Jones, Paul M Mignanelli
  • Patent number: 10266919
    Abstract: A nickel-base superalloy that includes 6.55% to 7.15% aluminum, 3.3% to 3.7% titanium, 1.2% to 1.7% tantalum, and 0.8% to 1.0% niobium, such that a combined atomic percentage of the aluminum, the titanium, the tantalum and the niobium is between 12.65% and 13.15% to provide substantially 51% to 53% by volume of gamma prime precipitates.
    Type: Grant
    Filed: July 1, 2016
    Date of Patent: April 23, 2019
    Assignee: ROLLS-ROYCE plc
    Inventors: Mark C Hardy, Roger C Reed, David Crudden
  • Patent number: 10138534
    Abstract: A nickel-base alloy having the following composition (in atomic percent unless otherwise stated): between 12 and 15% of elements from the group consisting of Al, Ti, Ta and Nb, between 12.5% and 17.5% Cr, between 22 and 29% Co, between 0 and 1.5% W, between 0 and 3% Mo, between 0.1 and 0.3% C, between 0.05 and 0.2% B, between 0.02 and 0.07% Zr and, optionally, up to 2% Fe, up to 1% Mn, up to 1% Si, and up to 0.05 Mg; the balance being Ni and incidental impurities. The alloy has an improved combination of properties (principally improved resistance to high temperature deformation and surface environmental damage) compared with known alloys, and is intended to operate for prolonged periods of time above 700° C., and up to peak temperatures of 800° C.
    Type: Grant
    Filed: December 11, 2015
    Date of Patent: November 27, 2018
    Assignee: ROLLS-ROYCE plc
    Inventors: Mark C Hardy, Howard J Stone, Steffen Neumeier, Nicholas G Jones, Katerina Christofidou
  • Patent number: 8083872
    Abstract: A method of heat treating a superalloy component includes solution heat treating the component at a temperature below the gamma prime solvus temperature to produce a fine grain structure. Insulation is placed over a first area to form an insulated assembly that is placed in a furnace at a temperature below the solvus temperature and maintained at that temperature for a predetermined time to achieve a uniform temperature. The temperature is increased at a predetermined rate to a temperature above the solvus temperature to maintain a fine grain structure in a first region, produce a coarse grain structure in a second region and produce a transitional structure in a third region between the first and second regions. The insulated assembly is removed from the furnace when the second region has been above the solvus temperature for a predetermined time and/or the first region has reached a predetermined temperature.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: December 27, 2011
    Assignee: Rolls-Royce PLC
    Inventors: Robert J Mitchell, David U Furrer, Joseph A Lemsky, Mark C Hardy