Abstract: An electrode includes one or more intermediate layers positioned between a substrate and an electrochemically active material. Intermediate layers may be made from chromium, titanium, tantalum, tungsten, nickel, molybdenum, lithium, as well as other materials and their combinations. In certain embodiments, an active material includes one or more high capacity active materials, such as silicon, tin, and germanium. These materials tend to swell during cycling and may loose mechanical and/or electrical connection to the substrate. A flexible intermediate layer may compensate for swelling and provide a robust adhesion interface. Methods of fabricating electrodes involve forming metal silicide nanostructures.

Abstract: A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

Abstract: A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

Abstract: Provided are novel electrodes for use in lithium ion batteries. An electrode includes one or more intermediate layers positioned between a substrate and an electrochemically active material. Intermediate layers may be made from chromium, titanium, tantalum, tungsten, nickel, molybdenum, lithium, as well as other materials and their combinations. An intermediate layer may protect the substrate, help to redistribute catalyst during deposition of the electrochemically active material, improve adhesion between the active material and substrate, and other purposes. In certain embodiments, an active material includes one or more high capacity active materials, such as silicon, tin, and germanium. These materials tend to swell during cycling and may loose mechanical and/or electrical connection to the substrate. A flexible intermediate layer may compensate for swelling and provide a robust adhesion interface. Provided also are novel methods of fabricating electrodes containing one or more intermediate layers.

Abstract: A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

Abstract: A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

Abstract: Provided are novel negative electrodes for use in lithium ion cells. The negative electrodes include one or more high capacity active materials, such as silicon, tin, and germanium, and a lithium containing material prior to the first cycle of the cell. In other words, the cells are fabricated with some, but not all, lithium present on the negative electrode. This additional lithium may be used to mitigate lithium losses, for example, due to Solid Electrolyte Interphase (SEI) layer formation, to maintain the negative electrode in a partially charged state at the end of the cell discharge cycle, and other reasons. In certain embodiments, a negative electrode includes between about 5% and 25% of lithium based on a theoretical capacity of the negative active material. In the same or other embodiments, a total amount of lithium available in the cell exceeds the theoretical capacity of the negative electrode active material.

Abstract: Provided are novel negative electrodes for use in lithium ion cells. The negative electrodes include one or more high capacity active materials, such as silicon, tin, and germanium, and a lithium containing material prior to the first cycle of the cell. In other words, the cells are fabricated with some, but not all, lithium present on the negative electrode. This additional lithium may be used to mitigate lithium losses, for example, due to Solid Electrolyte Interphase (SEI) layer formation, to maintain the negative electrode in a partially charged state at the end of the cell discharge cycle, and other reasons. In certain embodiments, a negative electrode includes between about 5% and 25% of lithium based on a theoretical capacity of the negative active material. In the same or other embodiments, a total amount of lithium available in the cell exceeds the theoretical capacity of the negative electrode active material.

Abstract: Provided are methods of preparing a lithium ion cell including forming the cell by charging the lithium ion cell to at least about 5% or, more specifically, to at least about 20% of the theoretical capacity of the negative electrode electrochemically active material, holding the lithium ion cell in a charged state for at least about 0.5 hours, and discharging the lithium ion cell. Holding the lithium ion cell in a partially charged state is believed to significantly improve its Coulombic efficiency during subsequent cycling.

Abstract: Provided are conductive substrates having open structures and fractional void volumes of at least about 25% or, more specifically, or at least about 50% for use in lithium ion batteries. Nanostructured active materials are deposited over such substrates to form battery electrodes. The fractional void volume may help to accommodate swelling of some active materials during cycling. In certain embodiments, overall outer dimensions of the electrode remain substantially the same during cycling, while internal open spaces of the conductive substrate provide space for any volumetric changes in the nanostructured active materials. In specific embodiments, a nanoscale layer of silicon is deposited over a metallic mesh to form a negative electrode. In another embodiment, a conductive substrate is a perforated sheet with multiple openings, such that a nanostructured active material is deposited into the openings but not on the external surfaces of the sheet.

Abstract: A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

Abstract: Provided are novel electrodes for use in lithium ion batteries. An electrode includes one or more intermediate layers positioned between a substrate and an electrochemically active material. Intermediate layers may be made from chromium, titanium, tantalum, tungsten, nickel, molybdenum, lithium, as well as other materials and their combinations. An intermediate layer may protect the substrate, help to redistribute catalyst during deposition of the electrochemically active material, improve adhesion between the active material and substrate, and other purposes. In certain embodiments, an active material includes one or more high capacity active materials, such as silicon, tin, and germanium. These materials tend to swell during cycling and may loose mechanical and/or electrical connection to the substrate. A flexible intermediate layer may compensate for swelling and provide a robust adhesion interface. Provided also are novel methods of fabricating electrodes containing one or more intermediate layers.

Abstract: Provided are conductive substrates having open structures and fractional void volumes of at least about 25% or, more specifically, or at least about 50% for use in lithium ion batteries. Nanostructured active materials are deposited over such substrates to form battery electrodes. The fractional void volume may help to accommodate swelling of some active materials during cycling. In certain embodiments, overall outer dimensions of the electrode remain substantially the same during cycling, while internal open spaces of the conductive substrate provide space for any volumetric changes in the nanostructured active materials. In specific embodiments, a nanoscale layer of silicon is deposited over a metallic mesh to form a negative electrode. In another embodiment, a conductive substrate is a perforated sheet with multiple openings, such that a nanostructured active material is deposited into the openings but not on the external surfaces of the sheet.

Abstract: Provided are novel negative electrodes for use in lithium ion cells. The negative electrodes include one or more high capacity active materials, such as silicon, tin, and germanium, and a lithium containing material prior to the first cycle of the cell. In other words, the cells are fabricated with some, but not all, lithium present on the negative electrode. This additional lithium may be used to mitigate lithium losses, for example, due to Solid Electrolyte Interphase (SEI) layer formation, to maintain the negative electrode in a partially charged state at the end of the cell discharge cycle, and other reasons. In certain embodiments, a negative electrode includes between about 5% and 25% of lithium based on a theoretical capacity of the negative active material. In the same or other embodiments, a total amount of lithium available in the cell exceeds the theoretical capacity of the negative electrode active material.

Abstract: Provided are electrode assemblies that contain electrochemically active materials for use in batteries, such as lithium ion batteries. Provided also are methods for fabricating these assemblies. In certain embodiments, fabrication involves one or more electrospinning operations such as, for example, electrospinning to deposit a layer of fibers on a conductive substrate. These fibers may include one or more electrochemically active materials. In the same or other embodiments, these or similar fibers can serve as templates for depositing one or more electrochemically active materials. Some examples of active materials include silicon, tin, and/or germanium. Also provided are electrode fibers that include cores containing a first active material and shells or optionally second shells (surrounding inner shells) containing a second active material. The second active material is electrochemically opposite to the first active material. One or more shells can function as a separator and/or as an electrolyte.

Abstract: A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.