Patents by Inventor Mark Costanzo

Mark Costanzo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240051709
    Abstract: A sorting conveyor system sorting parcels into volume-adjustable containers with movable floors and an associated method for adjusting the depth of the container's interior volume. The containers are mounted on carts and have movable floors that are raised and lowered to decrease and increase the depth of the container's interior volume below an upper rim as a function of the load of parcels in the container.
    Type: Application
    Filed: December 9, 2021
    Publication date: February 15, 2024
    Inventors: Mark Costanzo, Bryant G. Ragan, Christopher Alan Brupbacher, Destin Jacob Bailey
  • Publication number: 20230211960
    Abstract: A sorting system having a buffer interposable between a discharge, such as a chute, supplying packages and multiple destination receptacles, such as wheeled bins. The buffer temporarily accumulates packages to ensure correct package delivery to assigned destination receptacles during overflow conditions. The buffer may be realized in various ways that operate in horizontal, vertical, or inclined planes.
    Type: Application
    Filed: April 15, 2021
    Publication date: July 6, 2023
    Inventors: Mark Costanzo, Matthew L. Fourney, Bryant G. Ragan
  • Publication number: 20230159203
    Abstract: A sorting conveyor and bagging device for selectively depositing packages in bags through collapsible openings in the bags themselves or in sleeves protruding from the mouths of bags. Sliders are positioned between the bags at the ends of chutes. Actuators slide the sliders along the slide tracks to selectively open and position the opening to one bag to receive packages from the chute while the opening to the other bag is closed and positioned out of the way.
    Type: Application
    Filed: April 13, 2021
    Publication date: May 25, 2023
    Inventors: Matthew L. Fourney, Bryant G. Ragan, Mark Costanzo, Destin Jacob Bailey, Christopher Alan Brupbacher
  • Publication number: 20230109653
    Abstract: Diverting paddles (72) on discharge chutes guide packages into multiple destination receptacles (22, R1) assigned to the package. The paddles (38, 72) can present static or driven flat outer surfaces or static or driven roller surfaces to the packages. The paddles (38, 72) block packages from entering non-assigned receptacles (22, 24, R1). The chutes may be made tillable to feed packages into receptacles (22, 24, R1) at different elevations.
    Type: Application
    Filed: April 9, 2021
    Publication date: April 6, 2023
    Inventors: Nischal Nath Pant, Mark Costanzo
  • Patent number: 11479360
    Abstract: A drone comprises at least one propeller for generating lift and an article containment area for containing an article to be carried by the drone. The floor of the article containment area comprises a dynamic support surface for supporting the article and allowing the article to move into, out of and through the article containment area. The dynamic support surface may be a conveyor belt forming the floor of the article containment area.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: October 25, 2022
    Assignee: Laitram, L.L.C.
    Inventors: Mark Costanzo, David Herbert Myers, Eric M. Pressler, Sean Edward Stephens, Matthew L. Fourney, Timothy J. Hicks, Zachary R. Schexnaydre, Jiaming Zha, Preston Hill
  • Publication number: 20220297160
    Abstract: A sorting conveyor system comprising a main sorting conveyor sorting packages directly into destination receptacles or first onto discharge sorting conveyors and further onto other destination receptacles. Multi-destination discharge chutes service two or more destination receptacles. Package detectors detect packages delivered to the destination receptacles to help identify packages sorted to the wrong destination receptacles.
    Type: Application
    Filed: April 28, 2020
    Publication date: September 22, 2022
    Inventors: Mark Costanzo, Christopher J. Gatz, Destin Jacob Bailey, Nischal Nath Pant, Matthew L. Fourney
  • Publication number: 20210114729
    Abstract: A package delivery drone comprises at least one propeller for generating lift and an article containment area for containing an article to be carried by the drone. The floor of the article containment area comprises a dynamic support surface for supporting the article and allowing the article to move into, out of and through the article containment area. The package delivery drone interfaces with a docking station having a shelf for exchanging packages with the drone.
    Type: Application
    Filed: April 11, 2019
    Publication date: April 22, 2021
    Inventors: Bryant G. Ragan, Mark Costanzo, Matthew A. Lignieres
  • Publication number: 20210039785
    Abstract: A drone comprises at least one propeller for generating lift and an article containment area for containing an article to be carried by the drone. The floor of the article containment area comprises a dynamic support surface for supporting the article and allowing the article to move into, out of and through the article containment area. The dynamic support surface may be a conveyor belt forming the floor of the article containment area.
    Type: Application
    Filed: October 22, 2020
    Publication date: February 11, 2021
    Inventors: Mark Costanzo, David Herbert Myers, Eric M. Pressler, Sean Edward Stephens, Matthew L. Fourney, Timothy J. Hicks, Zachary R. Schexnaydre, Jiaming Zha, Preston Hill
  • Patent number: 10899564
    Abstract: A destacking conveyor having a conveyor belt with pushers selectively pushing stacked packages transverse to the conveying direction to one side of the conveyor against a vertical wall with a gap between the bottom of the wall and the belt to block the top package of a stack and allow the bottom package to pass through the gap and off the side of the belt to a reject bin. In another version a destacking conveyor uses a force applicator to apply a downward force against the top of a stack to hold the top package while the pushers slide the bottom package from under the top package.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: January 26, 2021
    Assignee: Laitram, L.L.C.
    Inventors: Dane Briddell, Matthew L. Fourney, Mark Costanzo, Leonard J. Reynolds, Jr., Eric Leefe
  • Patent number: 10836488
    Abstract: A drone comprises at least one propeller for generating lift and an article containment area for containing an article to be carried by the drone. The floor of the article containment area comprises a dynamic support surface for supporting the article and allowing the article to move into, out of and through the article containment area. The dynamic support surface may be a conveyor belt forming the floor of the article containment area.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: November 17, 2020
    Assignee: Laitram, L.L.C.
    Inventors: Mark Costanzo, David Herbert Myers, Eric M. Pressler, Sean Edward Stephens, Matthew L. Fourney, Timothy J. Hicks, Zachary R. Schexnaydre, Jiaming Zha, Preston Hill
  • Publication number: 20200290824
    Abstract: A destacking conveyor having a conveyor belt with pushers selectively pushing stacked packages transverse to the conveying direction to one side of the conveyor against a vertical wall with a gap between the bottom of the wall and the belt to block the top package of a stack and allow the bottom package to pass through the gap and off the side of the belt to a reject bin. In another version a destacking conveyor uses a force applicator to apply a downward force against the top of a stack to hold the top package while the pushers slide the bottom package from under the top package.
    Type: Application
    Filed: June 25, 2018
    Publication date: September 17, 2020
    Applicant: Laitram, L.L.C.
    Inventors: Dane BRIDDELL, Matthew L. FOURNEY, Mark COSTANZO, Leonard J. REYNOLDS, JR., Eric LEEFE
  • Patent number: 10457487
    Abstract: A sorting conveyor comprising a modular conveyor belt having a plurality of carriers along its length. Each carrier comprises an opening through the belt associated with one or more doors movable between a closed position occluding the opening and supporting a load and an open position not occluding the opening to drop the load at a selected drop position.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: October 29, 2019
    Assignee: Laitram, L.L.C.
    Inventors: Christopher J. Gatz, Mark Costanzo, David Herbert Myers, Sean Edward Stephens
  • Patent number: 10343851
    Abstract: An article-diverting modular conveyor belt employs a transverse article diverter comprising rollers. The rollers are formed in a transverse diverting belt wrapped around a module or embedded in the module. The rollers can be activated by contact, motorization or linear induction.
    Type: Grant
    Filed: August 3, 2016
    Date of Patent: July 9, 2019
    Assignee: Laitram, L.L.C.
    Inventor: Mark Costanzo
  • Publication number: 20190202638
    Abstract: A sorting conveyor comprising a modular conveyor belt having a plurality of carriers along its length. Each carrier comprises an opening through the belt associated with one or more doors movable between a closed position occluding the opening and supporting a load and an open position not occluding the opening to drop the load at a selected drop position.
    Type: Application
    Filed: October 27, 2016
    Publication date: July 4, 2019
    Inventors: Christopher J. Gatz, Mark Costanzo, David Herbert Myers, Sean Edward Stephens
  • Publication number: 20180229843
    Abstract: A drone comprises at least one propeller for generating lift and an article containment area for containing an article to be carried by the drone. The floor of the article containment area comprises a dynamic support surface for supporting the article and allowing the article to move into, out of and through the article containment area. The dynamic support surface may be a conveyor belt forming the floor of the article containment area.
    Type: Application
    Filed: August 12, 2016
    Publication date: August 16, 2018
    Inventors: Mark Costanzo, David Herbert Myers, Eric M. Pressler, Sean Edward Stephens, Matthew L. Fourney, Timothy J. Hicks, Zachary R. Schexnaydre, Jiaming Zha, Preston Hill
  • Publication number: 20180215554
    Abstract: An article-diverting modular conveyor belt employs a transverse article diverter comprising rollers. The rollers are formed in a transverse diverting belt wrapped around a module or embedded in the module. The rollers can be activated by contact, motorization or linear induction.
    Type: Application
    Filed: August 3, 2016
    Publication date: August 2, 2018
    Inventor: Mark Costanzo
  • Patent number: 9592983
    Abstract: A missort prevention system prevents missorts in a sortation conveying system. The missort prevention system includes a sensor for detecting the presence of an unexpected article on a chute transitioning articles off of a conveyor and a missort preventer for blocking the further passage of the unexpected article on the chute.
    Type: Grant
    Filed: October 8, 2015
    Date of Patent: March 14, 2017
    Assignee: Laitram, L.L.C.
    Inventors: Mark Costanzo, David Herbert Myers, Matthew L. Fourney
  • Patent number: 9434547
    Abstract: An article-diverting modular conveyor belt employs an article mover on a conveyor belt module for selectively moving a conveyed article towards a side of the module. The article mover may be a transversely-extending endless belt for carrying articles across the belt towards a side of the module. Rollers below the conveyor belt are selectively activated to induce movement of the article mover.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: September 6, 2016
    Assignee: Laitram, L.L.C.
    Inventors: Angela Longo Marshall, Mark Costanzo, Jason Greenleaf, David Herbert Myers, Matthew John Greer
  • Publication number: 20160101957
    Abstract: A missort prevention system prevents missorts in a sortation conveying system. The missort prevention system includes a sensor for detecting the presence of an unexpected article on a chute transitioning articles off of a conveyor and a missort preventer for blocking the further passage of the unexpected article on the chute.
    Type: Application
    Filed: October 8, 2015
    Publication date: April 14, 2016
    Inventors: Mark Costanzo, David Herbert Myers, Matthew L. Fourney
  • Patent number: 9156629
    Abstract: A sorting conveyor including a diverting conveyor and a bidirectional assist roller to help sort articles over the side of the diverting conveyor. The diverting conveyor includes, in one version, a conveyor belt with diverting rollers selectively actuated to push articles toward a side of the diverting conveyor. The bidirectional assist roller rotates on an axis parallel to the main conveying direction. As articles to be diverted reach the side of the diverting conveyor, the bidirectional roller rotates in a direction to assist articles over the side of the diverting conveyor and the bidirectional roller and onto an exit conveyor. When the diverting rollers are not actuated, the bidirectional roller rotates in the opposite direction to prevent articles from exiting the side of the diverting conveyor. In some instances, the bidirectional roller can be raised above the level of the diverting rollers to further block articles not selected for sorting from exiting over the side and onto the exit conveyor.
    Type: Grant
    Filed: May 11, 2013
    Date of Patent: October 13, 2015
    Assignee: Laitram, L.L.C.
    Inventors: Mark Costanzo, David Herbert Myers