Patents by Inventor Mark D. Ibsen
Mark D. Ibsen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20170087543Abstract: A system for activating Fischer-Tropsch catalyst comprising a reactor having a reactor outlet for overhead gas and operable under suitable conditions whereby a catalyst in a volume of liquid carrier comprising Fischer-Tropsch diesel, hydrocracking recycle oil, or a combination thereof may be activated in the presence of an activation gas; a condenser comprising an inlet fluidly connected to the reactor outlet for overhead gas and comprising a condenser outlet for condensed liquids; and a separation unit comprising an inlet fluidly connected to the condenser outlet and a separator outlet for a stream comprising primarily Fischer-Tropsch diesel; and a recycle line fluidly connecting the separator outlet, a hydrocracking unit, or both to the reactor, whereby Fischer-Tropsch diesel recovered from the reactor overhead gas, hydrocracking recycle oil, or a combination thereof may serve as liquid carrier for catalyst in the reactor. A method for activating Fischer-Tropsch catalyst is also provided.Type: ApplicationFiled: December 8, 2016Publication date: March 30, 2017Inventors: Mark D. Ibsen, Sergio R. Mohedas
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Patent number: 9540288Abstract: A system for the production of ammonium sulfate granules including a pipe cross reactor (PCR) configured to contact concentrated sulfuric acid with anhydrous ammonia to produce a PCR product comprising ammonium sulfate; and a granulator fluidly connected to the PCR, whereby PCR product extracted from the PCR can be introduced into the granulator, an inlet for ammonium sulfate seed material, an ammonia sparger configured to spray liquid anhydrous ammonia onto a bed of ammonium sulfate granules within the granulator, and a granulator product outlet configured for extraction of granulator product comprising ammonium sulfate granules from the granulator. A method of producing ammonium sulfate granules is also provided.Type: GrantFiled: February 2, 2015Date of Patent: January 10, 2017Assignee: PCI Nitrogen, LLCInventors: Praveen Jain, Santiago Gomez, Mark D. Ibsen
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Publication number: 20160362622Abstract: An apparatus including at least one seal pot having at least one penetration through a surface other than the top of the seal pot, each of the at least one penetrations being configured for introduction, into the at least one seal pot, of solids from a separator upstream of the at least one seal pot; a substantially non-circular cross section; or both at least one penetration through a surface other than the top of the seal pot and a substantially non-circular cross section.Type: ApplicationFiled: August 26, 2016Publication date: December 15, 2016Inventors: WEIBIN JIANG, BRUCE E. MCCOMISH, BRYAN C. BORUM, BENJAMIN H. CARRYER, MARK D. IBSEN, MARK K. ROBERTSON, ERIC R. ELROD, SIM WEEKS, HAROLD A. WRIGHT
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Publication number: 20160318035Abstract: A method for converting synthesis gas into liquid hydrocarbons by introducing a synthesis gas feed into a Fischer-Tropsch system that includes a catalytic reactor fluidly connected with at least two slurry loops, the reactor comprising at least as many reactor product outlets and slurry return inlets as slurry loops; each slurry loop comprising a separation system comprising at least one separator, an inlet of each separator fluidly connected to a reactor product outlet via a slurry offtake, and an outlet of each separator fluidly connected to a slurry return inlet via a slurry return; separating concentrated catalyst slurry from the reaction product via the slurry loops; removing liquid hydrocarbon product from each separator; and returning concentrated catalyst slurry to the catalytic reactor via the slurry returns and slurry return inlets. A system for converting synthesis gas into liquid hydrocarbons via the method is also disclosed.Type: ApplicationFiled: July 12, 2016Publication date: November 3, 2016Inventors: MARK D. IBSEN, SERGIO MOHEDAS, FRANK HOGSETT, MARK BOHN, HAROLD A. WRIGHT
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Patent number: 9314763Abstract: A system configured for the production of at least one product selected from the group consisting of syngas, Fischer-Tropsch synthesis products, power, and chemicals, the system comprising a dual fluidized bed gasification apparatus and at least one apparatus selected from power production apparatus configured to produce power from the gasification product gas, partial oxidation reactors configured for oxidation of at least a portion of the product gas, tar removal apparatus configured to reduce the amount of tar in the product gas, Fischer-Tropsch synthesis apparatus configured to produce Fischer-Tropsch synthesis products from at least a portion of the product gas, chemical production apparatus configured for the production of at least one non-Fischer-Tropsch product from at least a portion of the product gas, and dual fluidized bed gasification units configured to alter the composition of the product gas. Methods of operating the system are also provided.Type: GrantFiled: July 23, 2012Date of Patent: April 19, 2016Assignee: RES USA, LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark Robertson, Eric Elrod, Sim Weeks, Harold A. Wright
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Patent number: 9261274Abstract: A method of gasification by introducing a feed material to be subjected to gasification into a dual fluidized bed gasifier comprising a pyrolyzer fluidly connected with a combustor such that a circulation stream comprising a heat transfer material can be continuously circulated between the pyrolyzer, in which the temperature of the circulation stream is reduced, and the combustor, in which the temperature of the circulation stream is increased, wherein the pyrolyzer is operable to convert at least a portion of the feed material into a gasifier product gas comprising hydrogen and carbon monoxide, and wherein the combustor is operable to increase the temperature of the circulation stream via combustion of char introduced thereto with the circulation stream and at least one supplemental fuel. A system for carrying out the method is also provided.Type: GrantFiled: October 26, 2012Date of Patent: February 16, 2016Assignee: RES USA, LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Publication number: 20160003480Abstract: A gasification system including a gasifier operable to produce, from a carbonaceous feedstock, a gasification product gas comprising hydrogen and carbon monoxide, a Fischer-Tropsch synthesis reactor configured to produce Fischer-Tropsch synthesis products and a Fischer-Tropsch tailgas from a first portion of the gasification product gas, and power production apparatus configured to generate power from a second portion of the gasification product gas, at least a portion of the Fischer-Tropsch tailgas, or both. A method for operating the system is also provided.Type: ApplicationFiled: September 11, 2015Publication date: January 7, 2016Inventors: Bruce E. McComish, Benjamin H. Carryer, Bryan C. Borum, Weibin Jiang, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Patent number: 9188331Abstract: A method of gasification by introducing a feed material to be subjected to gasification into a dual fluidized bed gasifier comprising a pyrolyzer fluidly connected with a combustor such that a circulation stream comprising a heat transfer material can be continuously circulated between the pyrolyzer, in which the temperature of the circulation stream is reduced, and the combustor, in which the temperature of the circulation stream is increased, wherein the pyrolyzer is operable to convert at least a portion of the feed material into a gasifier product gas comprising hydrogen and carbon monoxide, and wherein the combustor is operable to increase the temperature of the circulation stream via combustion of char introduced thereto with the circulation stream and at least one supplemental fuel. A system for carrying out the method is also provided.Type: GrantFiled: October 8, 2013Date of Patent: November 17, 2015Assignee: RES USA, LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Patent number: 9168500Abstract: A method of producing synthesis gas by introducing a feed material to be gasified into a gasification apparatus comprising at least one fluidized component operable as a fluidized bed, wherein the gasification apparatus is configured to convert at least a portion of the feed material into a gasifier product gas comprising synthesis gas; and maintaining fluidization of the at least one fluidized component by introducing a fluidization gas thereto, wherein the fluidization gas comprises at least one component other than steam. A system for producing synthesis gas is also provided.Type: GrantFiled: October 15, 2012Date of Patent: October 27, 2015Assignee: RES USA, LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Patent number: 9163179Abstract: A method for generation of power and Fischer-Tropsch synthesis products by producing synthesis gas comprising hydrogen and carbon monoxide, producing Fischer-Tropsch synthesis products and Fischer-Tropsch tailgas from a first portion of the synthesis gas, and generating power from a second portion of the synthesis gas, from at least a portion of the Fischer-Tropsch tailgas, or from both. The method may also comprise conditioning at least a portion of the synthesis gas and/or upgrading at least a portion of the Fischer-Tropsch synthesis products. A system for carrying out the method is also provided.Type: GrantFiled: October 26, 2012Date of Patent: October 20, 2015Assignee: RES USA, LLCInventors: Bruce E. McComish, Benjamin H. Carryer, Bryan C. Borum, Weibin Jiang, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Patent number: 9101900Abstract: A system configured for the production of at least one product selected from the group consisting of syngas, Fischer-Tropsch synthesis products, power, and chemicals, the system comprising a dual fluidized bed gasification apparatus and at least one apparatus selected from power production apparatus configured to produce power from the gasification product gas, partial oxidation reactors configured for oxidation of at least a portion of the product gas, tar removal apparatus configured to reduce the amount of tar in the product gas, Fischer-Tropsch synthesis apparatus configured to produce Fischer-Tropsch synthesis products from at least a portion of the product gas, chemical production apparatus configured for the production of at least one non-Fischer-Tropsch product from at least a portion of the product gas, and dual fluidized bed gasification units configured to alter the composition of the product gas. Methods of operating the system are also provided.Type: GrantFiled: July 23, 2012Date of Patent: August 11, 2015Assignee: RES USA, LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark Robertson, Eric Elrod, Sim Weeks, Harold A. Wright
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Patent number: 9089827Abstract: A system configured for the production of at least one product selected from the group consisting of syngas, Fischer-Tropsch synthesis products, power, and chemicals, the system comprising a dual fluidized bed gasification apparatus and at least one apparatus selected from power production apparatus configured to produce power from the gasification product gas, partial oxidation reactors configured for oxidation of at least a portion of the product gas, tar removal apparatus configured to reduce the amount of tar in the product gas, Fischer-Tropsch synthesis apparatus configured to produce Fischer-Tropsch synthesis products from at least a portion of the product gas, chemical production apparatus configured for the production of at least one non-Fischer-Tropsch product from at least a portion of the product gas, and dual fluidized bed gasification units configured to alter the composition of the product gas. Methods of operating the system are also provided.Type: GrantFiled: July 23, 2012Date of Patent: July 28, 2015Assignee: RES USA LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark Robertson, Eric Elrod, Sim Weeks, Harold A. Wright
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Publication number: 20150166418Abstract: A system for the production of ammonium sulfate granules including a pipe cross reactor (PCR) configured to contact concentrated sulfuric acid with anhydrous ammonia to produce a PCR product comprising ammonium sulfate; and a granulator fluidly connected to the PCR, whereby PCR product extracted from the PCR can be introduced into the granulator, an inlet for ammonium sulfate seed material, an ammonia sparger configured to spray liquid anhydrous ammonia onto a bed of ammonium sulfate granules within the granulator, and a granulator product outlet configured for extraction of granulator product comprising ammonium sulfate granules from the granulator. A method of producing ammonium sulfate granules is also provided.Type: ApplicationFiled: February 2, 2015Publication date: June 18, 2015Inventors: Praveen JAIN, Santiago GOMEZ, Mark D. IBSEN
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Patent number: 9050574Abstract: A system configured for the production of at least one product selected from the group consisting of syngas, Fischer-Tropsch synthesis products, power, and chemicals, the system comprising a dual fluidized bed gasification apparatus and at least one apparatus selected from power production apparatus configured to produce power from the gasification product gas, partial oxidation reactors configured for oxidation of at least a portion of the product gas, tar removal apparatus configured to reduce the amount of tar in the product gas, Fischer-Tropsch synthesis apparatus configured to produce Fischer-Tropsch synthesis products from at least a portion of the product gas, chemical production apparatus configured for the production of at least one non-Fischer-Tropsch product from at least a portion of the product gas, and dual fluidized bed gasification units configured to alter the composition of the product gas. Methods of operating the system are also provided.Type: GrantFiled: July 23, 2012Date of Patent: June 9, 2015Assignee: RES USA LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark Robertson, Eric Elrod, Sim Weeks, Harold A. Wright
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Patent number: 8974763Abstract: A system for the production of ammonium sulfate granules including a pipe cross reactor (PCR) configured to contact concentrated sulfuric acid with anhydrous ammonia to produce a PCR product comprising ammonium sulfate; and a granulator fluidly connected to the PCR, whereby PCR product extracted from the PCR can be introduced into the granulator, an inlet for ammonium sulfate seed material, an ammonia sparger configured to spray liquid anhydrous ammonia directly onto a bed of ammonium sulfate granules within the granulator, a granulator vent configured for extraction of a vapor comprising unreacted ammonia from the granulator, and a granulator product outlet configured for extraction of granulator product comprising ammonium sulfate granules from the granulator. A method of producing ammonium sulfate granules is also provided.Type: GrantFiled: December 18, 2013Date of Patent: March 10, 2015Assignee: Rentech, Inc.Inventors: Praveen Jain, Santiago Gomez, Mark D. Ibsen
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Publication number: 20140161676Abstract: An apparatus including at least one seal pot having at least one penetration through a surface other than the top of the seal pot, each of the at least one penetrations being configured for introduction, into the at least one seal pot, of solids from a separator upstream of the at least one seal pot; a substantially non-circular cross section; or both at least one penetration through a surface other than the top of the seal pot and a substantially non-circular cross section.Type: ApplicationFiled: February 13, 2014Publication date: June 12, 2014Applicant: RENTECH, INC.Inventors: Weibin JIANG, Bruce E. Mccomish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Publication number: 20140037509Abstract: A method of gasification by introducing a feed material to be subjected to gasification into a dual fluidized bed gasifier comprising a pyrolyzer fluidly connected with a combustor such that a circulation stream comprising a heat transfer material can be continuously circulated between the pyrolyzer, in which the temperature of the circulation stream is reduced, and the combustor, in which the temperature of the circulation stream is increased, wherein the pyrolyzer is operable to convert at least a portion of the feed material into a gasifier product gas comprising hydrogen and carbon monoxide, and wherein the combustor is operable to increase the temperature of the circulation stream via combustion of char introduced thereto with the circulation stream and at least one supplemental fuel. A system for carrying out the method is also provided.Type: ApplicationFiled: October 8, 2013Publication date: February 6, 2014Applicant: RENTECH, INC.Inventors: Weibin Jiang, Bruce E. Mccomish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Publication number: 20130161563Abstract: A method of gasification by introducing a feed material to be subjected to gasification into a dual fluidized bed gasifier comprising a pyrolyzer fluidly connected with a combustor such that a circulation stream comprising a heat transfer material can be continuously circulated between the pyrolyzer, in which the temperature of the circulation stream is reduced, and the combustor, in which the temperature of the circulation stream is increased, wherein the pyrolyzer is operable to convert at least a portion of the feed material into a gasifier product gas comprising hydrogen and carbon monoxide, and wherein the combustor is operable to increase the temperature of the circulation stream via combustion of char introduced thereto with the circulation stream and at least one supplemental fuel. A system for carrying out the method is also provided.Type: ApplicationFiled: October 26, 2012Publication date: June 27, 2013Applicant: Rentech, Inc.Inventors: Weibin JIANG, Bruce E. MCCOMISH, Bryan C. BORUM, Benjamin H. CARRYER, Mark D. IBSEN, Mark K. ROBERTSON, Eric R. ELROD, Sim WEEKS, Harold A. WRIGHT
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Publication number: 20130165534Abstract: A method for generation of power and Fischer-Tropsch synthesis products by producing synthesis gas comprising hydrogen and carbon monoxide, producing Fischer-Tropsch synthesis products and Fischer-Tropsch tailgas from a first portion of the synthesis gas, and generating power from a second portion of the synthesis gas, from at least a portion of the Fischer-Tropsch tailgas, or from both. The method may also comprise conditioning at least a portion of the synthesis gas and/or upgrading at least a portion of the Fischer-Tropsch synthesis products. A system for carrying out the method is also provided.Type: ApplicationFiled: October 26, 2012Publication date: June 27, 2013Applicant: Rentech, Inc.Inventors: Bruce E. MCCOMISH, Benjamin H. CARRYER, Bryan C. BORUM, Weibin JIANG, Mark D. IBSEN, Mark K. ROBERTSON, Eric R. ELROD, Sim WEEKS, Harold A. Wright
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Patent number: RE48293Abstract: A system for the production of ammonium sulfate granules including a pipe cross reactor (PCR) configured to contact concentrated sulfuric acid with anhydrous ammonia to produce a PCR product comprising ammonium sulfate; and a granulator fluidly connected to the PCR, whereby PCR product extracted from the PCR can be introduced into the granulator, an inlet for ammonium sulfate seed material, an ammonia sparger configured to spray liquid anhydrous ammonia onto a bed of ammonium sulfate granules within the granulator, and a granulator product outlet configured for extraction of granulator product comprising ammonium sulfate granules from the granulator. A method of producing ammonium sulfate granules is also provided.Type: GrantFiled: November 21, 2018Date of Patent: November 3, 2020Assignee: PCI NITROGEN, LLCInventors: Praveen Jain, Santiago Gomez, Mark D. Ibsen