Patents by Inventor Mark D. Overmyer

Mark D. Overmyer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200085442
    Abstract: A surgical instrument includes a body, a shaft assembly, a stapling head assembly, an anvil, an anvil adjustment assembly, a trigger, and a lockout assembly. The stapling head assembly is operable to drive an annular array of staples. The anvil is configured to couple with the stapling head assembly. The anvil adjustment assembly includes a translating member, which translates relative to the body to thereby adjust the longitudinal position of the anvil relative to the stapling head assembly. The trigger is operable to actuate the stapling head assembly. The lockout assembly includes an electrically powered braking feature. A method of operating the surgical instrument includes providing the lockout assembly in a first state to permit translation of the translating member. The translating member is then translated. The lockout assembly is then transitioned to a second state to prevent further translation of the translating member.
    Type: Application
    Filed: September 27, 2019
    Publication date: March 19, 2020
    Inventors: Brian W. Bear, Matthew H. Bolton, Rodney V. Clingaman, Brian F. DiNardo, William D. Fox, Kevin L. Houser, John P. Measamer, Christopher C. Miller, Mark D. Overmyer, Kevin D. Sackett, Charles J. Scheib, Emily A. Schellin, Richard F. Schwemberger, Frederick E. Shelton, IV, Craig S. Smith, Omar J. Vakharia, Jason E. Zerkle
  • Patent number: 10588626
    Abstract: A surgical instrument including a shaft, an end effector extending distally from the shaft, a display, and a system or sensor configured to monitor a status of the surgical instrument. The display is configured to display information pertaining to the detected status of the surgical instrument. In one embodiment, the display displays a subsequent step of operating the surgical instrument. In another embodiment, the display displays a subsequent step of assembling the surgical instrument. The display is additionally configured to enter a low-power mode.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: March 17, 2020
    Assignee: Ethicon LLC
    Inventors: Mark D. Overmyer, Brett E. Swensgard, Shane R. Adams, Thomas W. Lytle, IV, Richard L. Leimbach, Frederick E. Shelton, IV, Kevin L. Houser
  • Patent number: 10588704
    Abstract: Various exemplary surgical tool and robotic surgical system interfaces are provided. In general, a sterile barrier can be positioned between a robotic surgical system and a surgical tool releasably coupled to the robotic surgical system. The surgical tool can be in a sterile environment on one side of the sterile barrier, and the robotic surgical system can be in a non-sterile environment on the other, opposite side of the sterile barrier. The robotic surgical system can be configured to control movement of the surgical tool releasably coupled thereto using a magnetic field that extends across the sterile barrier between the surgical tool and the robotic surgical system.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: March 17, 2020
    Assignee: Ethicon LLC
    Inventors: Mark D. Overmyer, Jeffrey S. Swayze, Frederick E. Shelton, IV, Jason L. Harris, Joshua Young, David C. Yates, Kevin L. Houser
  • Publication number: 20200060713
    Abstract: The present disclosure provides a surgical instrument including an end effector, a drive member movable to effectuate a motion in said end effector, a motor operable to move the drive member to effectuate the motion in the end effector and a bailout assembly operable to perform a mechanical bailout of the surgical instrument in response to a bailout error. The bailout assembly includes a bailout door, a bailout handle accessible through the bailout door. The bailout handle is operable to move the drive member to effectuate a bailout motion in the end effector. A controller includes a memory and a processor coupled to the memory. The processor is configured to detect the bailout error. The processor is programmed to stop the motor in response to the detection of the bailout error.
    Type: Application
    Filed: June 6, 2019
    Publication date: February 27, 2020
    Inventors: Richard L. Leimbach, Shane R. Adams, Mark D. Overmyer, Brett E. Swensgard, Thomas W. Lytle, Frederick E. Shelton, IV, Kevin L. Houser
  • Publication number: 20200029964
    Abstract: A surgical instrument can comprise a handle including a battery cavity and electrical contacts and, in addition, a battery removably positionable in the battery cavity. The battery is configured to engage and supply power to the electrical contacts when the battery is operably seated in the battery cavity. The handle further comprises diagnostic means for assessing whether the handle is in a suitable operating and a battery lockout configured to permit the battery from being operably seated in the battery cavity if the diagnostic means determines that the handle is not in a suitable operating condition. Additionally or alternatively, the handle can comprise a battery lock configured to prevent the battery from being disengaged from the electrical contacts when the handle is transmitting an operating motion to a shaft assembly attached to the handle, for example. Either one system or two systems can comprise the battery lockout and battery lock.
    Type: Application
    Filed: April 1, 2019
    Publication date: January 30, 2020
    Inventors: Mark D. Overmyer, Michael D. Auld, Shane R. Adams, Frederick E. Shelton, IV, Jason L. Harris
  • Publication number: 20200008828
    Abstract: Various embodiments of tool assemblies are provided having at least one rotary input coupling and at least one linear input coupling for allowing either a rotary output or a linear output (e.g., from a tool driver on a surgical robot) to activate at least one mechanism of the tool assembly. For example, mechanisms of the tool assembly can include a clamping assembly, a firing assembly, an articulation assembly, and a roll assembly. The clamping assembly can open and close jaws of an end effector, the firing assembly can translate a knife assembly through the end effector to fire staples and cut tissue, the articulation assembly can articulate the end effector, and the roll assembly can rotate the elongate shaft and/or the end effector.
    Type: Application
    Filed: August 27, 2019
    Publication date: January 9, 2020
    Inventor: Mark D. Overmyer
  • Patent number: 10524789
    Abstract: A surgical instrument that includes an elongate shaft that has an end effector coupled thereto for selective articulation relative to the shaft. At least one articulation link operably interfaces with a source of articulation motions and is coupled to the end effector for applying articulation motions thereto. An articulation lock member corresponds to each articulation link and is configured to laterally move into locking engagement with the corresponding articulation link from an unlocked position that is laterally adjacent to the corresponding articulation link. An actuation system operably interfaces with each of the articulation lock members to selectively laterally move each articulation lock member from the unlocked position into locking engagement with the corresponding articulation link.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: January 7, 2020
    Assignee: Ethicon LLC
    Inventors: Jeffrey S. Swayze, Frederick E. Shelton, IV, Mark D. Overmyer
  • Publication number: 20200000471
    Abstract: A method for assessing performance of a surgical instrument including one or more drivetrains is disclosed. The method includes sensing via one or more vibration sensors vibrations generated during operation of the one or more drivetrains of the surgical instrument, generating an output signal based on the sensed vibrations, filtering the output signal to generate a filtered signal of the sensed vibrations from the one or more drivetrains, processing the filtered signal to generate a processed signal of the sensed vibrations from the one or more drivetrains, and comparing predetermined threshold values for each of an acceptable status, a marginal status, and a critical status of the surgical instrument to corresponding values of the processed signal.
    Type: Application
    Filed: September 11, 2019
    Publication date: January 2, 2020
    Inventors: Frederick E. Shelton, IV, Mark D. Overmyer, David C. Yates, Jason L. Harris
  • Patent number: 10517595
    Abstract: A surgical end effector including a first jaw that is configured to operably support a surgical staple cartridge therein and a second jaw that is movably supported relative to the first jaw between open and closed positions. A firing member is supported for axial movement within the first jaw along a shaft axis between a starting position and an ending position. A firing member lockout system is movable between an unlocked position wherein the firing member lockout system is out of engagement with the firing member and a locked position wherein the firing member lockout system is configured to prevent the firing member from being distally advanced from the starting position unless an unfired staple cartridge comprising a cam assembly that is located in an unfired position is supported within the first jaw. The firing member lockout system is configured to be moved from the unlocked position to the locked position when the second jaw is moved to the closed position.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: December 31, 2019
    Assignee: Ethicon LLC
    Inventors: Morgan R. Hunter, Taylor W. Aronhalt, Austin E. Wise, James A. Vandewalle, Darwin L. Schultz, Jeffrey S. Swayze, Robert L. Koch, Jr., Mark D. Overmyer, Frederick E. Shelton, IV, Jason L. Harris
  • Patent number: 10492785
    Abstract: An end effector is disclosed comprising a cartridge channel, a staple cartridge positionable in the cartridge channel, and a firing assembly configured to lock itself if the staple cartridge is not positioned in the cartridge channel. Moreover, the firing assembly is configured to lock itself if the staple cartridge has been at least partially spent.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: December 3, 2019
    Assignee: Ethicon LLC
    Inventors: Mark D. Overmyer, Jeffrey S. Swayze, Andrew T. Beckman, Robert L. Koch, Jr., Frederick E. Shelton, IV, Jason L. Harris
  • Publication number: 20190350582
    Abstract: A surgical instrument is configured to compensate for battery pack and drivetrain failures. One method includes generating a firing sequence, determining whether a subset of rechargeable battery cells is damaged during the firing sequence, and stepping-up an output voltage of the battery pack to complete the firing sequence in response to a determination that a subset of the rechargeable battery cells is damaged. Another method includes generating a mechanical output to motivate a drivetrain to transmit a motion to a jaw assembly of the surgical instrument, activating a safe mode in response to an acute failure of the drivetrain, and activating a bailout mode in response to a catastrophic failure of the drivetrain. Another method includes driving a drivetrain, sensing and recording vibration information from the drivetrain, generating an output signal based on the vibration information, and determining a status of the surgical instrument based on the output signal.
    Type: Application
    Filed: June 5, 2019
    Publication date: November 21, 2019
    Inventors: Frederick E. Shelton, IV, Mark D. Overmyer, David C. Yates, Jason L. Harris
  • Patent number: 10478189
    Abstract: A surgical instrument includes a body, a shaft assembly, a stapling head assembly, an anvil, an anvil adjustment assembly, a trigger, and a lockout assembly. The stapling head assembly is operable to drive an annular array of staples. The anvil is configured to couple with the stapling head assembly. The anvil adjustment assembly includes a translating member, which translates relative to the body to thereby adjust the longitudinal position of the anvil relative to the stapling head assembly. The trigger is operable to actuate the stapling head assembly. The lockout assembly includes an electrically powered braking feature. A method of operating the surgical instrument includes providing the lockout assembly in a first state to permit translation of the translating member. The translating member is then translated. The lockout assembly is then transitioned to a second state to prevent further translation of the translating member.
    Type: Grant
    Filed: June 26, 2015
    Date of Patent: November 19, 2019
    Assignee: Ethicon LLC
    Inventors: Brian W. Bear, Matthew H. Bolton, Rodney V. Clingaman, Brian F. DiNardo, William D. Fox, Kevin L. Houser, John P. Measamer, Christopher C. Miller, Mark D. Overmyer, Kevin D. Sackett, Charles J. Scheib, Emily A. Schellin, Richard F. Schwemberger, Frederick E. Shelton, IV, Craig S. Smith, Omar J. Vakharia, Jason E. Zerkle
  • Patent number: 10470762
    Abstract: A multi-function motor. The multi-function motor can operate in different operating states to perform different functions. For example, the motor can advance a firing element during a first operating state, retract the firing element during a second operating state, and generate amplified haptic feedback during a third operating state. The electric motor can rotate in a first direction to advance the firing element, can rotate in a second direction to retract the firing element, and can oscillate between the first direction and the second direction to generate the amplified haptic feedback. A resonator can be secured to the motor. The center of mass of the resonator can be balanced with respect to the axis of rotation of the resonator. Further, the resonator can comprise a natural frequency, and can oscillate within a range of amplifying frequencies inclusive of the natural frequency during the third operating state.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: November 12, 2019
    Assignee: Ethicon LLC
    Inventors: Richard L. Leimbach, Mark D. Overmyer
  • Publication number: 20190328387
    Abstract: A surgical stapler. The surgical stapler includes a drive system, an electric motor, a battery and a control system. The drive system includes a movable drive member. The electric motor is mechanically coupled to the drive system. The battery is electrically couplable to the electric motor. The control system is electrically connected to the electric motor and includes an accelerometer. The control system is configured to control a force applied to the drive system based on an acceleration of the movable drive member.
    Type: Application
    Filed: May 10, 2019
    Publication date: October 31, 2019
    Inventors: Mark D. Overmyer, David C. Yates, Frederick E. Shelton, IV, Shane R. Adams, Jason L. Harris
  • Publication number: 20190328416
    Abstract: Various exemplary systems, devices, and methods are provided for resisting torque in articulating surgical tools. In general, a surgical tool can include an elongate shaft having at a distal end thereof an end effector configured to engage tissue. The end effector can be configured to articulate relative to the elongate shaft. The surgical tool can include a cutting element configured to translate longitudinally along the end effector to cut the engaged tissue. When the end effector is articulated, the longitudinal translation of the cutting element along the end effector exerts a torque force on the end effector that urges the end effector away from its current angled orientation. The surgical tool can be configured to have a corrective tension or force applied thereto that counteracts the torque force.
    Type: Application
    Filed: June 21, 2019
    Publication date: October 31, 2019
    Applicant: Ethicon LLC
    Inventors: Mark D. Overmyer, Robert L. Koch, JR., Jeffrey S. Swayze
  • Patent number: 10448948
    Abstract: A surgical apparatus includes an end effector configured to interact with a tissue and a surgical instrument. The surgical instrument includes at least one drive mechanism operable to effect at least one motion in the end effector. The surgical instrument further includes one or more vibration sensors configured to record vibrations generated by the at least one drive mechanism, wherein the one or more vibration sensors are configured to generate an output signal based on the sensed vibrations, and wherein the output signal is employed to select between an acceptable status, a marginal status, and a critical status of the surgical instrument.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: October 22, 2019
    Assignee: Ethicon LLC
    Inventors: Frederick E. Shelton, IV, Mark D. Overmyer, David C. Yates, Jason L. Harris
  • Patent number: 10433920
    Abstract: Various exemplary surgical tool and robotic surgical system interfaces are provided. In general, a sterile barrier can be positioned between a robotic surgical system and a surgical tool releasably coupled to the robotic surgical system. The surgical tool can be in a sterile environment on one side of the sterile barrier, and the robotic surgical system can be in a non-sterile environment on the other, opposite side of the sterile barrier. The robotic surgical system can be configured to control movement of the surgical tool releasably coupled thereto using a magnetic field that extends across the sterile barrier between the surgical tool and the robotic surgical system.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: October 8, 2019
    Assignee: Ethicon LLC
    Inventors: Mark D. Overmyer, Jeffrey S. Swayze, Frederick E. Shelton, IV, Jason L. Harris, Joshua Young, David C. Yates, Kevin L. Houser
  • Patent number: 10426469
    Abstract: A surgical stapling system is disclosed. The system comprises a distal end, an unspent staple cartridge comprising a plurality of staples removably stored therein, a channel configured to receive the unspent staple cartridge, and an anvil configured to deform said staples. The system further comprises a firing drive movable through a firing stroke and a primary lockout configured to prevent the firing member from being moved through the firing stroke if the unspent staple cartridge is not positioned in the channel. The system further comprises a secondary lockout actuatable to prevent the firing member from being moved through the firing stroke, wherein the secondary lockout is actuated in response to the firing stroke being prevented by the primary lockout.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: October 1, 2019
    Assignee: Ethicon LLC
    Inventors: Frederick E. Shelton, IV, Jason L. Harris, Mark D. Overmyer
  • Patent number: 10426471
    Abstract: A surgical instrument includes a failure response system with a first circuit configured to detect a first operational error of the powered surgical stapling and cutting instrument, and a control circuit configured to activate a first failure response mode if the first operational error is detected.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: October 1, 2019
    Assignee: Ethicon LLC
    Inventors: Frederick E. Shelton, IV, David C. Yates, Jason L. Harris, Mark D. Overmyer, Kharyl Evenson George Stephens
  • Patent number: 10405932
    Abstract: Various embodiments of tool assemblies are provided having at least one rotary input coupling and at least one linear input coupling for allowing either a rotary output or a linear output (e.g., from a tool driver on a surgical robot) to activate at least one mechanism of the tool assembly. For example, mechanisms of the tool assembly can include a clamping assembly, a firing assembly, an articulation assembly, and a roll assembly. The clamping assembly can open and close jaws of an end effector, the firing assembly can translate a knife assembly through the end effector to fire staples and cut tissue, the articulation assembly can articulate the end effector, and the roll assembly can rotate the elongate shaft and/or the end effector.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: September 10, 2019
    Assignee: Ethicon LLC
    Inventor: Mark D. Overmyer