Patents by Inventor Mark D. Overmyer
Mark D. Overmyer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12059170Abstract: A surgical tool that comprises a surgical end effector comprising opposing jaws, an elongate shaft extending distally to the surgical end effector, and a housing defining a passage therethrough, wherein the elongate shaft extends through the passage. The surgical tool further comprises an actuation mechanism configured to selectively move the housing along the elongate shaft relative to the surgical end effector. The actuation mechanism comprises a pulley, a cable engaged with the pulley, and a lock arrangement configured to releasably lock the housing relative to the elongate shaft. The lock arrangement comprises a washer positioned around the elongate shaft. The cable is engaged with the washer. An actuation of the pulley is configured to apply a tension to the cable to pivot the washer relative to the elongate shaft from a locked orientation to an unlocked orientation.Type: GrantFiled: December 30, 2020Date of Patent: August 13, 2024Assignee: Cilag GmbH InternationalInventors: Mark D. Overmyer, Heather E. Knox, Benjamin L. Bertram
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Patent number: 12029427Abstract: An apparatus includes a body, a shaft, a stapling head assembly, and an anvil. The body includes a motor, a first user input feature, and a second user input feature. The first user input feature is operable to activate the motor. The shaft extends distally from the body. The stapling head assembly is positioned at a distal end of the shaft. The stapling head assembly includes an anvil coupling feature, at least one annular array of staples, and a staple driver. The second user input feature is operable to drive the anvil coupling feature longitudinally. The staple driver is operable to drive the at least one annular array of staples. The motor is operable to drive the staple driver. The anvil is configured to couple with the anvil coupling feature. The anvil is further configured to deform the staples driven by the staple driver.Type: GrantFiled: May 27, 2022Date of Patent: July 9, 2024Assignee: Cilag GmbH InternationalInventors: Brian F. DiNardo, Brian W. Bear, Charles J. Scheib, Christopher C. Miller, Craig S. Smith, Emily A. Schellin, Frederick E. Shelton, IV, Jason E. Zerkle, Jeffrey C. Gagel, John P. Measamer, Johnny H. Alexander, III, Joseph T. Kluener, Kevin D. Sackett, Kevin L. Houser, Mark D. Overmyer, Matthew H. Bolton, Omar J. Vakharia, Richard F. Schwemberger, Richard L. Leimbach, Rodney V. Clingaman, Timothy E. Goode, William D. Fox, William R. Stager
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Patent number: 12023022Abstract: The present disclosure provides a method for controlling a surgical instrument. The method includes connecting a power assembly to a control circuit, wherein the power assembly is configured to provide a source voltage, energizing, by the power assembly, a voltage boost convertor circuit configured to provide a set voltage greater than the source voltage, and energizing, by the voltage boost convertor, one or more voltage convertors configured to provide one or more operating voltages to one or more circuit components.Type: GrantFiled: March 22, 2021Date of Patent: July 2, 2024Assignee: Cilag GmbH InternationalInventors: Richard L. Leimbach, Shane R. Adams, Mark D. Overmyer, Brett E. Swensgard, Thomas W. Lytle, IV, Frederick E. Shelton, IV, Kevin L. Houser
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Patent number: 12023023Abstract: A surgical instrument for use by an operator in a surgical procedure includes an elongate shaft, an end effector extending from the elongate shaft, and a control system. The end effector is articulatable relative to the elongate shaft between a home state position and an articulated position. The control system includes a processor and a memory coupled to the processor to store program instructions. The processor can alert the operator when the end effector reaches the home state position from the articulated position.Type: GrantFiled: February 1, 2022Date of Patent: July 2, 2024Assignee: CILAG GMBH INTERNATIONALInventors: Mark D. Overmyer, Brett E. Swensgard, Shane R. Adams, Thomas W. Lytle, IV, Richard L Leimbach, Frederick E. Shelton, IV, Kevin L. Houser
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Patent number: 12023116Abstract: A robotic surgical system includes a robotic arm, a surgical device coupled with the robotic arm and configured to extend through a body wall of a patient, and a controller in communication with the robotic arm. The controller is configured to determine a position of the surgical device relative to the patient. The controller is also configured to acknowledge a maximum allowable metric associated with the body wall at the determined position, and determine a metric associated with the body wall at the determined position. The controller is furthermore configured to drive the robotic arm to manipulate the surgical device such that the determined metric does not exceed the maximum allowable metric.Type: GrantFiled: December 21, 2020Date of Patent: July 2, 2024Assignee: Cilag GmbH InternationalInventors: Mark D. Overmyer, Christopher A. Denzinger
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Publication number: 20240206873Abstract: A surgical instrument. The surgical instrument has a force delivery system which communicates a changing force to a user of the surgical instrument when a limit of a surgical function is reached. A sensor senses position of a moving element to communicate a signal to the force delivery system. In various embodiments, the system generates a vibratory force to signal the user.Type: ApplicationFiled: February 21, 2024Publication date: June 27, 2024Inventors: Frederick E. Shelton, IV, Jerome R. Morgan, Richard L. Leimbach, Mark D. Overmyer
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Patent number: 11998199Abstract: Various systems and methods of controlling a surgical instrument are disclosed. The surgical instrument can include one or more sensors that are configured to detect or measure parameters associated with the use of the instrument and a display. A control circuit can be configured to detect whether the instrument is articulating, firing, clamping, and so on according to relationships between the detected parameters. The control circuit can further cause the display to display an image or sequences of images according to the particular operational state of the instrument. The images can provide alerts, instructions on how to use the instrument, or information detected by the one or more sensors, such as the position of the knife during transection.Type: GrantFiled: July 15, 2020Date of Patent: June 4, 2024Assignee: Cllag GmbH InternationalInventors: Richard L. Leimbach, Raymond E. Parfett, Mark D. Overmyer, Gregory J. Bakos
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Patent number: 11992214Abstract: Surgical instruments and control systems therefor are disclosed. A surgical instrument can comprise: a power circuit comprising a power source and a switch, a microcontroller coupled to the power circuit, a handle comprising an attachment portion, and a control circuit in signal communication with the microcontroller. The attachment portion can comprise a first electrical contact in signal communication with the microcontroller. The control circuit can comprise a sensor configured to detect an attachment state of the attachment portion. The control circuit can communicate the detected attachment state to the microcontroller, and the microcontroller can ignore signals from the first electrical contact when the control circuit communicates a detached state. The attachment portion can comprise a second electrical contact coupled to a second power circuit, and the second power circuit can decouple the second electrical contact and the second power source when the sensor detects the detached state.Type: GrantFiled: December 14, 2021Date of Patent: May 28, 2024Assignee: Cilag GmbH InternationalInventors: Richard L. Leimbach, Mark D. Overmyer, Shane R. Adams
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Publication number: 20240164776Abstract: Surgical instruments and control systems therefor are disclosed. A surgical instrument can comprise: a power circuit comprising a power source and a switch, a microcontroller coupled to the power circuit, a handle comprising an attachment portion, and a control circuit in signal communication with the microcontroller. The attachment portion can comprise a first electrical contact in signal communication with the microcontroller. The control circuit can comprise a sensor configured to detect an attachment state of the attachment portion. The control circuit can communicate the detected attachment state to the microcontroller, and the microcontroller can ignore signals from the first electrical contact when the control circuit communicates a detached state. The attachment portion can comprise a second electrical contact coupled to a second power circuit, and the second power circuit can decouple the second electrical contact and the second power source when the sensor detects the detached state.Type: ApplicationFiled: January 24, 2024Publication date: May 23, 2024Inventors: Richard L. Leimbach, Mark D. Overmyer, Shane R. Adams
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Publication number: 20240108432Abstract: A robotic surgical tool includes a tool driver including a first inductive coil, a drive housing releasably mounted to the tool driver and including a second inductive coil, a shaft extending from the drive housing and terminating at an end effector operatively coupled to a distal end of the shaft, and a firing rod extending from the drive housing within the shaft and terminating at the end effector, the firing rod including a magnetically responsive material and being movable within the drive housing between a retracted position and an extended position. One of the inductive coils generates a magnetic field, and the other measures an intensity of the magnetic field and a field distortion caused by movement of the firing rod. A change in the field distortion provides an indication of movement of the firing rod between the retracted and extended positions.Type: ApplicationFiled: December 14, 2023Publication date: April 4, 2024Applicant: CILAG GMBH INTERNATIONALInventor: Mark D. OVERMYER
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Patent number: 11944299Abstract: A surgical instrument. The surgical instrument has a force delivery system which communicates a changing force to a user of the surgical instrument when a limit of a surgical function is reached. A sensor senses position of a moving element to communicate a signal to the force delivery system. In various embodiments, the system generates a vibratory force to signal the user.Type: GrantFiled: March 3, 2023Date of Patent: April 2, 2024Assignee: Cilag GmbH InternationalInventors: Frederick E. Shelton, IV, Jerome R. Morgan, Richard L. Leimbach, Mark D. Overmyer
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Patent number: 11937892Abstract: A surgical instrument includes a drive housing, a spline, a carriage, an elongate shaft assembly, an end effector, and an activating mechanism. The at least one spline includes a drive gear rotatable with the spline. The elongate shaft assembly extends from the carriage. The activating mechanism includes a barrel cam extending along a rotational axis and having a first cam profile radially extending about the rotational axis. The barrel cam is operatively coupled to the drive gear such that rotation of the drive gear is configured to actuate the activating mechanism to move at least a portion of the end effector. The first cam profile defines a plurality of slopes relative to the rotational axis such that the first cam profile is configured to drive movement of the end effector or the elongate shaft assembly at different rates according to the plurality of slopes.Type: GrantFiled: April 30, 2021Date of Patent: March 26, 2024Assignee: Cilag GmbH InternationalInventors: Brian D. Black, Charles J. Scheib, Matthew T. Stone, Mark D. Overmyer, Christopher A. Denzinger, Andrew T. Beckman, Neil T. Markwardt
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Patent number: 11931034Abstract: A surgical instrument includes an anvil and an elongate channel. The elongate channel includes a plurality of first electrical contacts and a plurality of electrical connectors comprising a plurality of second electrical contacts, wherein the electrical connectors are spring-biased such that a gap is maintained between the first electrical contacts and the second electrical contacts. The surgical instrument further includes a staple cartridge releasably attachable to the elongate channel, wherein the staple cartridge has a cartridge body comprising a plurality of staple cavities, a plurality of staples deployable from the staple cavities into the tissue, and a plurality of third electrical contacts, wherein the attachment of the staple cartridge to the elongate channel moves the electrical connectors causing the second electrical contacts to bridge the gap and become electrically coupled to the first electrical contacts.Type: GrantFiled: January 12, 2021Date of Patent: March 19, 2024Assignee: Cilag GmbH InternationalInventors: Sol E. Posada, Mark D. Overmyer, Raymond E. Parfett, Brian D. Schings, Brett E. Swensgard, Richard L. Leimbach, Shane R. Adams, David C. Yates, Jason L. Harris, Frederick E. Shelton, IV, Kharyl Evenson George Stephens, Jason M. Rector
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Publication number: 20240065789Abstract: A surgical tool includes a drive housing removably coupled to a tool driver of a robotic surgical system, a shaft extending from the drive housing, an end effector arranged at an end of the shaft, and a computer system. The computer system is programmed to send a command signal to a motor of the tool driver to drive rotation of a drive shaft mounted within the drive housing, monitor torque and rotational motion of the motor with a torque sensor and a rotary encoder, respectively, in communication with the computer system, measure an unexpected change in the torque or the rotational motion of the motor with the torque sensor or the rotary encoder when the surgical tool is manually bailed out by manually rotating the drive shaft and backdriving the motor, report the unexpected change as a bailout signal, and disable the surgical tool once the bailout signal is received.Type: ApplicationFiled: November 9, 2023Publication date: February 29, 2024Applicant: CILAG GMBH INTERNATIONALInventors: Mark D. OVERMYER, Benjamin Lawrence BERTRAM, Christopher A. DENZINGER, Robert Louis KOCH, JR.
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Publication number: 20240072560Abstract: A surgical instrument is configured to compensate for battery pack and drivetrain failures. One method includes generating a firing sequence, determining whether a subset of rechargeable battery cells is damaged during the firing sequence, and stepping-up an output voltage of the battery pack to complete the firing sequence in response to a determination that a subset of the rechargeable battery cells is damaged. Another method includes generating a mechanical output to motivate a drivetrain to transmit a motion to a jaw assembly of the surgical instrument, activating a safe mode in response to an acute failure of the drivetrain, and activating a bailout mode in response to a catastrophic failure of the drivetrain. Another method includes driving a drivetrain, sensing and recording vibration information from the drivetrain, generating an output signal based on the vibration information, and determining a status of the surgical instrument based on the output signal.Type: ApplicationFiled: November 7, 2023Publication date: February 29, 2024Inventors: Frederick E. Shelton, IV, Mark D. Overmyer, David C. Yates, Jason L. Harris
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Publication number: 20240032917Abstract: A method for assessing performance of a surgical instrument including one or more drivetrains is disclosed. The method includes sensing via one or more vibration sensors vibrations generated during operation of the one or more drivetrains of the surgical instrument, generating an output signal based on the sensed vibrations, filtering the output signal to generate a filtered signal of the sensed vibrations from the one or more drivetrains, processing the filtered signal to generate a processed signal of the sensed vibrations from the one or more drivetrains, and comparing predetermined threshold values for each of an acceptable status, a marginal status, and a critical status of the surgical instrument to corresponding values of the processed signal.Type: ApplicationFiled: October 10, 2023Publication date: February 1, 2024Inventors: Frederick E. Shelton, IV, Mark D. Overmyer, David C. Yates, Jason L. Harris
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Patent number: 11864954Abstract: A robotic surgical tool includes a tool driver, and a drive housing inductively coupled to the tool driver when mounted to the tool driver and generating a magnetic field, the drive housing including one or more component parts made of or including a magnetically responsive material. A computer system is programmed to process an intensity of the magnetic field and a field distortion caused by the one or more component parts, and further programmed to generate a notification when the field distortion changes.Type: GrantFiled: December 2, 2021Date of Patent: January 9, 2024Assignee: Cilag GmbH InternationalInventor: Mark D. Overmyer
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Patent number: 11849970Abstract: A trocar assembly includes a trocar housing defining a working chamber, a cannula extending from the trocar housing, and a tool stabilizing device arranged within at least one of the working chamber and the cannula. The tool stabilizing device includes an annular body and a plurality of radial adjustment leaves extending radially inward from the annular body and cooperatively forming an adjustable iris.Type: GrantFiled: August 25, 2020Date of Patent: December 26, 2023Assignee: Cilag GmbH InternationalInventors: Jeffrey S. Swayze, Mark D. Overmyer, Joshua Young
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Patent number: 11849948Abstract: Methods for resetting a fuse in a surgical instrument are disclosed.Type: GrantFiled: March 12, 2021Date of Patent: December 26, 2023Assignee: CILAG GMBH INTERNATIONALInventors: Nicholas Fanelli, Frederick E. Shelton, IV, Jeffrey S. Swayze, Adam D. Hensel, Jason M. Rector, Bingshi Wang, Mark D. Overmyer
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Publication number: 20230404577Abstract: A surgical system is disclosed including an end effector and a drive system configured to effect at least one function of the end effector. The end effector includes a first jaw, a second jaw rotatable relative to said first jaw between an open configuration and a closed configuration, and a staple cartridge comprising staples removably stored therein. The drive system includes a motor and an impact mechanism including a rotary input drivable by the motor and a rotary output drivable by the rotary input. Rotation of the rotary output is configured to effect the at least one function of the end effector. The impact mechanism is configurable between a coupled state, wherein rotation of the rotary input causes corresponding rotation of the rotary output, and a slipped state, wherein the rotary input rotates relative to the rotary output.Type: ApplicationFiled: June 15, 2022Publication date: December 21, 2023Inventor: Mark D. Overmyer