Patents by Inventor Mark Daniel Urbani

Mark Daniel Urbani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240055683
    Abstract: A method for the recovery of metals from a feed stream (1) containing one or more value metals, the method comprising: (i) passing the feed stream (1) to an alkaline leach (20) to form a slurry (5) including a pregnant leach liquor of soluble metal salts and a solid residue; (ii) separating the pregnant leach liquor (8) and the solid residue (7) of step (i); (iii) passing the separated pregnant leach liquor (8) of step (ii) to a solvent extraction step (42), wherein a loaded extractant (9) containing copper and nickel, and a raffinate (19) containing cobalt and lithium, are produced; (iv) recovering cobalt (24) from the raffinate (19) of step (iii); and (v) recovering lithium (38), ammonia (28) and ammonium chloride (39) from the cobalt depleted liquor (21) of step (iv).
    Type: Application
    Filed: February 11, 2022
    Publication date: February 15, 2024
    Inventors: Mark Daniel Urbani, Gary Donald Johnson, Nicholas John Vines
  • Publication number: 20230365421
    Abstract: A process for the recovery of lithium carbonate from a solution (1) containing a mixture of lithium sulfate and lithium hydroxide, the process comprising the precipitation of lithium carbonate (3) from the solution (1) containing a mixture of lithium sulfate and lithium hydroxide through the addition of carbon dioxide (2).
    Type: Application
    Filed: April 1, 2022
    Publication date: November 16, 2023
    Inventors: Mark Daniel URBANI, Gary Donald JOHNSON, Nicholas John VINES
  • Publication number: 20230227940
    Abstract: A method for the recovery of vanadium from a vanadium containing feed stream, the method comprising the steps of: subjecting the vanadium feed stream to a leach step, the leach step comprising contacting the vanadium feed stream with an alkaline carbonate leach solution to form a leach slurry comprising a pregnant leach solution containing vanadium and a solid residue; passing the leach slurry to a solid/liquid separation step to produce a pregnant leach solution containing vanadium; and recovering a vanadium product from the pregnant leach solution.
    Type: Application
    Filed: February 5, 2021
    Publication date: July 20, 2023
    Inventors: David ROBINSON, Mark Daniel URBANI
  • Publication number: 20220098049
    Abstract: A process for the recovery of lithium hydroxide from lithium sulfate containing solutions, the process characterised by the following method steps: precipitating ettringite from a lithium sulfate containing solution in a primary ettringite precipitation step (100); subsequent recovery of a liquor (7, 11) containing lithium hydroxide; and producing a lithium hydroxide monohydrate product (22) from the lithium hydroxide liquor (7, 11).
    Type: Application
    Filed: February 5, 2020
    Publication date: March 31, 2022
    Inventors: Mark Daniel Urbani, Nicholas John Vines, Gary Donald Johnson
  • Publication number: 20220056556
    Abstract: A method to produce a brine from mixed alum salts, the method comprising the steps of: (i) Dissolving or pulping alum salts (1) containing rubidium alum, cesium alum and/or potassium alum in water or a recycled liquor and adding a neutralising agent to precipitate (20) aluminium as aluminium hydroxide and some sulfate; (ii) Passing the product of step (i) to a solid liquid separation stage (21) to remove precipitated solids (5) from step (i); (iii) A decant or filtrate (6) from step (ii) is passed to a solvent extraction stage (24-27) whereby any contained cesium and rubidium is selectively extracted into the organic phase to form a loaded organic solution (16); (iv) Contacting the loaded organic solution (16) of step (iii) with a scrub solution (17), which is at a pH lower than the extraction pH, to effectively scrub co-loaded potassium from the organic phase; (v) Contacting the scrubbed organic (19) of step (iv) with formic acid (20) to strip cesium and rubidium from the organic, the stripped cesium and rub
    Type: Application
    Filed: September 25, 2019
    Publication date: February 24, 2022
    Applicant: LI-Technology Pty Ltd.
    Inventors: Gary Donald JOHNSON, Mark Daniel URBANI, Nicholas John VINES
  • Publication number: 20220017989
    Abstract: A method for the recovery of metals from a feed stream containing one or more value metals and lithium, the method comprising: subjecting the feed stream to a sulphuric acid leach to form a slurry comprising a pregnant leach solution of soluble metal salts and a solid residue; separating the pregnant leach solution and the solid residue; subjecting the pregnant leach solution to one or more separate solvent extraction steps, wherein each solvent extraction step recovers one or more value metals from the pregnant leach solution, the remaining pregnant leach solution comprising lithium; and recovery of lithium from the pregnant leach solution.
    Type: Application
    Filed: December 3, 2019
    Publication date: January 20, 2022
    Applicant: A.C.N. 630 589 0507 PTY LTD
    Inventors: Gavin Beer, Mark Daniel Urbani
  • Patent number: 10894997
    Abstract: A process for the recovery of lithium from minerals rich in lithium and phosphate, the process comprising passing an ore containing one or more minerals rich in lithium and phosphate to an acid leach step thereby producing a pregnant leach solution, subjecting the pregnant leach solution to a series of process steps by which one or more impurity elements are removed, and recovering lithium as a lithium containing salt product, wherein the series of process steps by which one or more impurity elements are removed includes a low pH impurity removal step conducted at an elevated temperature for the precipitation of one or more impurities.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: January 19, 2021
    Assignee: LI-Technology Pty Ltd.
    Inventors: Gary Donald Johnson, Mark Daniel Urbani, Nicholas John Vines
  • Patent number: 10450630
    Abstract: A process for the recovery of lithium from lithium bearing mica rich minerals, the process comprising passing an ore containing one or more lithium bearing mica rich minerals to at least one pre-treatment step, passing the pre-treated ore to an acid leach step thereby producing a pregnant leach solution, subjecting the pregnant leach solution to a series of process steps in which one or more impurity metals are removed, and recovering lithium as a lithium containing salt product.
    Type: Grant
    Filed: October 9, 2015
    Date of Patent: October 22, 2019
    Assignee: Li-Technology Pty Ltd.
    Inventors: Gary Donald Johnson, Mark Daniel Urbani, Nicholas John Vines
  • Publication number: 20190185963
    Abstract: A process for the recovery of lithium from minerals rich in lithium and phosphate, the process comprising passing an ore containing one or more minerals rich in lithium and phosphate to an acid leach step thereby producing a pregnant leach solution, subjecting the pregnant leach solution to a series of process steps by which one or more impurity elements are removed, and recovering lithium as a lithium containing salt product, wherein the series of process steps by which one or more impurity elements are removed includes a low pH impurity removal step conducted at an elevated temperature for the precipitation of one or more impurities.
    Type: Application
    Filed: February 17, 2017
    Publication date: June 20, 2019
    Applicant: LI-Technology Pty Ltd.
    Inventors: Gary Donald JOHNSON, Mark Daniel URBANI, Nicholas John VINES
  • Patent number: 9914646
    Abstract: A method for the processing of potassium containing materials comprises: (i) Separation of a potassium containing mineral from gangue minerals; (ii) Acid leaching whereby substantially all potassium, iron, aluminum and magnesium is solubilized and mixed potassium/iron double salt formed; (iii) Selectively crystallizing the mixed potassium/iron double salt formed in the leach step (ii); (iv) Second separation to separate the mixed potassium/iron double salt formed in step (iii); (v) Thermal decomposition to produce an iron oxide, a potassium salt and one or more phosphates; (vi) Leaching the product of the thermal decomposition; (vii) Third separation to separate the iron oxide and phosphate from the potassium salt; (viii) Recovering the potassium salt by crystallization; (ix) Separating the iron oxide and phosphate of step (vii) by leaching and subsequent solid liquid separation; and (x) Precipitating phosphate from liquor produced in step (ix) through the addition of a base.
    Type: Grant
    Filed: November 16, 2015
    Date of Patent: March 13, 2018
    Assignee: K-Max Pty Ltd.
    Inventors: Gary Donald Johnson, Mark Daniel Urbani, Nicholas John Vines
  • Publication number: 20170320749
    Abstract: A method for the processing of potassium containing materials comprises: (i) Separation of a potassium containing mineral from gangue minerals; (ii) Acid leaching whereby substantially all potassium, iron, aluminium and magnesium is solubilised and mixed potassium/iron double salt formed; (iii) Selectively crystallising the mixed potassium/iron double salt formed in the leach step (ii); (iv) Second separation to separate the mixed potassium/iron double salt formed in step (iii); (v) Thermal decomposition to produce an iron oxide, a potassium salt and one or more phosphates; (vi) Leaching the product of the thermal decomposition; (vii) Third separation to separate the iron oxide and phosphate from the potassium salt; (viii) Recovering the potassium salt by crystallisation; (ix) Separating the iron oxide and phosphate of step (vii) by leaching and subsequent solid liquid separation; and (x) Precipitating phosphate from liquor produced in step (ix) through the addition of a base.
    Type: Application
    Filed: November 16, 2015
    Publication date: November 9, 2017
    Applicant: K-Max Pty Ltd
    Inventors: Gary Donald JOHNSON, Mark Daniel URBANI, Nicholas John VINES
  • Publication number: 20170233848
    Abstract: A process for the recovery of lithium from lithium bearing mica rich minerals, the process comprising passing an ore containing one or more lithium bearing mica rich minerals to at least one pre-treatment step, passing the pre-treated ore to an acid leach step thereby producing a pregnant leach solution, subjecting the pregnant leach solution to a series of process steps in which one or more impurity metals are removed, and recovering lithium as a lithium containing salt product.
    Type: Application
    Filed: October 9, 2015
    Publication date: August 17, 2017
    Applicant: Li-Technology Pty Ltd
    Inventors: Gary Donald JOHNSON, Mark Daniel URBANI, Nicholas John VINES
  • Patent number: 7935322
    Abstract: A process for the separation of nickel, cobalt or both from impurity elements selected from one or more of calcium, magnesium, manganese and chloride contained in a leach solution, the process comprising the step of subjecting the leach solution to solvent extraction using a carboxylic acid (such as Versatic 10), a hydroxyoxime such as LIX 63, a kinetic accelerator such as TBP, and optionally a stabilizer.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: May 3, 2011
    Assignee: Commonwealth Scientific & Indistrial Research Organisation
    Inventors: Chu Yong Cheng, Mark Daniel Urbani
  • Patent number: 7837959
    Abstract: A process for separating one or more metal ions forming a first group of metal ions such as copper, zinc and ferric ions, from one or more other metal ions forming a second group of metal ions such as cobalt and nickel, comprising: contacting an aqueous solution comprising said first and second groups of metal ions with an organic solution comprising a phosphinic acid and a hydroxyoxime to extract one of said groups of metal ions into the organic phase, and separating the organic and aqueous phases.
    Type: Grant
    Filed: September 23, 2005
    Date of Patent: November 23, 2010
    Assignee: Commonwealth Scientific and Industrial Research Organisation
    Inventors: Chu Yong Cheng, Mark Daniel Urbani
  • Publication number: 20080245734
    Abstract: A process for separating one or more metal ions forming a first group of metal ions such as copper, zinc and ferric ions, from one or more other metal ions forming a second group of metal ions such as cobalt and nickel, comprising: contacting an aqueous solution comprising said first and second groups of metal ions with an organic solution comprising a phosphinic acid and a hydroxyoxime to extract one of said groups of metal ions into the organic phase, and separating the organic and aqueous phases.
    Type: Application
    Filed: September 23, 2005
    Publication date: October 9, 2008
    Inventors: Chu Yong Cheng, Mark Daniel Urbani
  • Publication number: 20080038168
    Abstract: A process for the separation of cobalt and/or manganese from impurity elements selected from one or more of calcium and magnesium contained in a leach solution, the process comprising the step of subjecting the leach solution to solvent extraction using an organic solution of a carboxylic acid such as Versatic 10 and a hydroxyoxime such as LIX 63, optionally together with a stabilzer.
    Type: Application
    Filed: January 28, 2005
    Publication date: February 14, 2008
    Applicant: Commonwealth Scientific And Industrial Research Organisation
    Inventors: Chu Yong Cheng, Mark Daniel Urbani