Abstract: A highly conductive thermoplastic elastomer gap filler having superior durability and EMI shielding properties. According to the preferred embodiment, the TPE comprises graphite fiber having a nickel-copper-nickel coating formed thereabout that is suspended within an elastomer, which preferably comprises polyvinylchloride. The TPE of the present invention is particularly well-suited for reducing radio frequency electromagnetic radiation reflected by gaps formed between adjacent panels of a structure, and is particularly well-suited for the maintenance and repair of low observable aircraft. The TPE of the present invention may further be modified to include carbon black filler.

Abstract: Highly conductive elastomeric sheet. Preferably, the conductive elastomeric sheet comprises a conductive wire mesh loaded into an elastomeric matrix from which is also loaded with a conductive particulate. Preferably, the particulate comprises carbon particulate having a sub-micron size, and is present in an amount between ten percent (10%) to twenty percent (20%) by volume. The conductive elastomeric materials are exceptionally durable and retain a high degree of conductivity well-after ten thousand (10,000) fatigue performance cycles.

Abstract: A highly conductive thermoplastic elastomer (TPE) gap filler having superior durability and EMI shielding properties. According to the preferred embodiment, the TPE comprises graphite fiber having a nickel-copper-nickel coating formed thereabout that is suspended within an elastomer, which preferably comprises polyvinylchloride (PVC). The TPE of the present invention is particularly well-suited for reducing radio frequency electromagnetic radiation reflected by gaps formed between adjacent panels of a structure, and is particularly well-suited for the maintenance and repair of LO aircraft. The TPE of the present invention may further be modified to include carbon black filler.