Patents by Inventor Mark E. Napierala

Mark E. Napierala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12194493
    Abstract: Provided are methods and systems for dispensing filament adhesive onto a target substrate. A filament adhesive is applied on a target substrate according to a bead application plan, then the applied bead is checked against performance criteria. A second bead application plan is generated, and subsequent filament bead applied according to the second bead application plan.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: January 14, 2025
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Mark E. Napierala, Joel J. Bradley, Thomas Q. Chastek, Nicholas G. Dyshaw
  • Patent number: 12104288
    Abstract: The present disclosure provides a core-sheath filament. The core-sheath filament includes an adhesive core and a non-tacky sheath, wherein the sheath exhibits a melt flow index of less than 15 grams per 10 minutes. The present disclosure also provides a method of printing an adhesive. The method includes a) melting a core-sheath filament in a nozzle to form a molten composition, and b) dispensing the molten composition through the nozzle onto a substrate. Steps a) and b) are carried out one or more times to form a printed adhesive. The core-sheath filament includes an adhesive core and a non-tacky sheath. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying an article; and generating, with the manufacturing device by an additive manufacturing process using a core-sheath filament, the article including a printed adhesive based on the digital object.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: October 1, 2024
    Assignee: 3M Innovative Properties Company
    Inventors: Eric O. Nyaribo, Thomas Q. Chastek, Robert D. Waid, Ross J. DeVolder, Jacob D. Young, Shaun M. West, Mikhail A. Belkin, Joseph C. Dingeldein, Jay A. Esch, Mark E. Napierala
  • Patent number: 12031063
    Abstract: Described are adhesive compositions containing a block copolymer component that includes a midblock segment and a plurality of end block segments, each end block segment comprising polystyrene, a (meth)acrylic functional additive having a glass transition temperature of from 50° C. to 160° C., a first tackifier compatible with the midblock segment and containing a hydrocarbon, and a second tackifier compatible with the end block segments and containing a polyphenylene ether. These compositions are useful in providing pressure-sensitive adhesives that are melt processible, display a high temperature resistance, and effectively bond to low surface energy substrates.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: July 9, 2024
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas Q. Chastek, Robert D. Waid, Mark E. Napierala
  • Patent number: 12023855
    Abstract: A core-sheath filament having a non-tacky sheath and a hot-melt processable adhesive core, the sheath exhibiting a melt flow index of less than 15 grams per 10 minutes, is provided. Methods of making the core-sheath filament and methods of using the core-sheath filament to print a hot-melt processable adhesive onto a primer-treated substrate surface to provide a structural bond are described.
    Type: Grant
    Filed: May 15, 2023
    Date of Patent: July 2, 2024
    Assignee: 3M Innovative Properties Company
    Inventors: Alexander J. Kugel, Mark E. Napierala, Thomas Q. Chastek, Shaun M. West, Jacob D. Young, Ross E. Behling
  • Publication number: 20240173908
    Abstract: Provided is an apparatus for dispensing a composition that includes a barrel having an inlet and outlet, an extrusion screw, and a drive mechanism operatively coupled to the extrusion screw. The extrusion screw includes a shaft having a shank end for connection to the drive mechanism and a distal end opposite the shank end. A first helical flight extends around a first section of the shaft, and a second helical flight extends around a second section of the shaft. The second section is located distal to the first section and the first helical flight has a nominal outer radius less than that of the second helical flight, and optionally the first helical flight has a pitch shorter than that of the first helical flight.
    Type: Application
    Filed: March 9, 2022
    Publication date: May 30, 2024
    Inventors: Thomas Q. Chastek, Mark E. Napierala, Mark F. Schulz, Ross E. Behling, Ilya A. Salnikov, Richard P. Lovelien
  • Publication number: 20230357602
    Abstract: Methods of bonding a pressure-sensitive adhesive to a substrate are provided. The methods include heating a styrenic block copolymer composition to provide an adhesive melt composition, wherein the styrenic block copolymer composition contains a hard segment block with a glass transition temperature of from 90° C. to 220° C.; masticating the adhesive melt composition; delivering the adhesive melt composition onto the substrate at a temperature that exceeds the glass transition temperature of the hard segment block by from 20° C. to 150° C.; and cooling the adhesive melt composition to obtain a bonded pressure-sensitive adhesive. Optionally, the substrate can be a non-film substrate, or the styrenic block copolymer composition can be provided in a core-sheath filament that includes a styrenic block copolymer core and a sheath that is non-tacky at ambient temperature.
    Type: Application
    Filed: February 25, 2020
    Publication date: November 9, 2023
    Inventors: Mark E. NAPIERALA, Thomas Q. CHASTEK, Robert D. WAID, Ross E. BEHLING, Shaun M. WEST, Jacob D. YOUNG
  • Publication number: 20230278281
    Abstract: A core-sheath filament having a non-tacky sheath and a hot-melt processable adhesive core, the sheath exhibiting a melt flow index of less than 15 grams per 10 minutes, is provided. Methods of making the core-sheath filament and methods of using the core-sheath filament to print a hot-melt processable adhesive onto a primer-treated substrate surface to provide a structural bond are described.
    Type: Application
    Filed: May 15, 2023
    Publication date: September 7, 2023
    Inventors: Alexander J. Kugel, Mark E. Napierala, Thomas Q. Chastek, Shaun M. West, Jacob D. Young, Ross E. Behling
  • Patent number: 11725308
    Abstract: A core-sheath filament including a crosslinkable adhesive core that can be cured using ultraviolet or visible light radiation. These crosslinkable adhesive core compositions can provide very high bond strength and are capable of replacing traditional mechanical fasteners in many industrial applications. Core-sheath filaments including such crosslinkable compositions, crosslinked compositions, articles containing these compositions, and methods of making the articles are provided. The crosslinkable compositions contain pendant aromatic ketone groups or pendant (meth)acryloyl groups that, upon exposure to ultraviolet radiation, result in the formation of crosslinks within the polymeric material. The crosslinked compositions can function as pressure-sensitive adhesives.
    Type: Grant
    Filed: August 12, 2020
    Date of Patent: August 15, 2023
    Assignee: 3M Innovative Properties Company
    Inventors: Ross E. Behling, Thomas Q. Chastek, Mark E. Napierala, Alexander J. Kugel, Shaun M. West, Robert D. Waid, Jacob D. Young
  • Patent number: 11673317
    Abstract: A core-sheath filament having a non-tacky sheath and a hot-melt processable adhesive core, the sheath exhibiting a melt flow index of less than 15 grams per 10 minutes, is provided. Methods of making the core-sheath filament and methods of using the core-sheath filament to print a hot-melt processable adhesive onto a primer-treated substrate surface to provide a structural bond are described.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: June 13, 2023
    Assignee: 3M Innovative Properties Company
    Inventors: Alexander J. Kugel, Shantanu R. Ranade, Mark E. Napierala, Thomas Q. Chastek, Shaun M. West, Jacob D. Young, Ross E. Behling
  • Publication number: 20230116424
    Abstract: A core-sheath filament is provided that includes a curable composition. The curable composition contains an epoxy resin and a photoacid generator. Methods of making the core-sheath filament and methods of using the core-sheath filament for printing and bonding are provided. The core-sheath filaments can be used to form a cured composition having structural bonding performance.
    Type: Application
    Filed: March 16, 2021
    Publication date: April 13, 2023
    Inventors: Kathleen S. Shafer, Thomas Q. Chastek, Mark E. Napierala, Jacob D. Young, Ross E. Behling, Shaun M. West, John Christopher Thomas
  • Publication number: 20230020893
    Abstract: Provided are methods and systems for dispensing filament adhesive onto a target substrate. A filament adhesive is applied on a target substrate according to a bead application plan, then the applied bead is checked against performance criteria. A second bead application plan is generated, and subsequent filament bead applied according to the second bead application plan.
    Type: Application
    Filed: December 14, 2020
    Publication date: January 19, 2023
    Inventors: Mark E. Napierala, Joel J. Bradley, Thomas Q. Chastek, Nicholas G. Dyshaw
  • Publication number: 20220290335
    Abstract: A core-sheath filament including a crosslinkable adhesive core that can be cured using ultraviolet or visible light radiation. These crosslinkable adhesive core compositions can provide very high bond strength and are capable of replacing traditional mechanical fasteners in many industrial applications. Core-sheath filaments including such crosslinkable compositions, crosslinked compositions, articles containing these compositions, and methods of making the articles are provided. The crosslinkable compositions contain pendant aromatic ketone groups or pendant (meth)acryloyl groups that, upon exposure to ultraviolet radiation, result in the formation of crosslinks within the polymeric material. The crosslinked compositions can function as pressure-sensitive adhesives.
    Type: Application
    Filed: August 12, 2020
    Publication date: September 15, 2022
    Inventors: Ross E. Behling, Thomas Q. Chastek, Mark E. Napierala, Alexander J. Kugel, Shaun M. West, Robert D. Waid, Jacob D. Young
  • Publication number: 20220281159
    Abstract: A core-sheath filament having a non-tacky sheath and a hot-melt processable adhesive core, the sheath exhibiting a melt flow index of less than 15 grams per 10 minutes, is provided. Methods of making the core-sheath filament and methods of using the core-sheath filament to print a hot-melt processable adhesive onto a primer-treated substrate surface to provide a structural bond are described.
    Type: Application
    Filed: August 5, 2020
    Publication date: September 8, 2022
    Inventors: Alexander J. Kugel, Shantanu R. Ranade, Mark E. Napierala, Thomas Q. Chastek, Shaun M. West, Jacob D. Young, Ross E. Behling
  • Publication number: 20220259770
    Abstract: A core-sheath filament having a pressure-sensitive adhesive core and a non-tacky thermoplastic sheath that surrounds the core is provided. The pressure-sensitive adhesive core includes a) a silicone-containing block copolymer having multiple poly-diorganosiloxane segments plus b) a silicone tackifying resin. Additionally, methods of making the core-sheath filament and methods of using the core-sheath filament to print a pressure-sensitive adhesive are described.
    Type: Application
    Filed: August 10, 2020
    Publication date: August 18, 2022
    Inventors: Ross E. Behling, Karl E. Benson, Thomas Q. Chastek, Mark E. Napierala, David S. Hays, Kent C. Hackbarth, Jacob D. Young, Shaun M. West, Daniel Carvajal
  • Publication number: 20220259465
    Abstract: A core-sheath filament having a) a core that is a thermally conductive pressure-sensitive adhesive particles and b) a non-tacky, thermoplastic sheath is provided. The thermally conductive pressure-sensitive adhesive in the core includes a (meth)acrylate-based polymeric material and thermally conductive particles. Additionally, methods of making the core-sheath filament and methods of using the core-sheath filament to print a thermally conductive pressure-sensitive adhesive are described.
    Type: Application
    Filed: August 6, 2020
    Publication date: August 18, 2022
    Inventors: Alexander J. Kugel, Mario A. Perez, Sebastian Goris, Matthew H. Frey, Ross E. Behling, Mark E. Napierala, Thomas Q. Chastek, Jacob D. Young, Shaun M. West, Tomoaki Uchiya
  • Publication number: 20220134652
    Abstract: Provided are systems for dispensing a filament adhesive. The dispensing systems include a dispensing head with a barrel including one or more heating elements, and a rotatable screw received in the barrel, the rotatable screw including at least one mixing element. An inlet extends through a side of the barrel for receiving the filament adhesive. An outlet at a distal end of the barrel for dispensing the filament adhesive in molten form. The dispensing system further includes a filament adhesive having a configuration to be received into the inlet of the dispensing head. Using the provided dispensing systems, and optionally with the assistance of a computer, adhesives can be precisely applied to pre-determined locations on a substrate.
    Type: Application
    Filed: February 25, 2020
    Publication date: May 5, 2022
    Inventors: Mark E. NAPIERALA, Thomas Q. CHASTEK, Robert D. WAID, Ilya A. Salnikov, Petrus J. Bekker
  • Publication number: 20220118473
    Abstract: Provided are dispensing devices and methods for a filament adhesive. The dispensing devices use a barrel including one or more heating elements, and a rotatable screw received in the barrel, the rotatable screw optionally including at least one mixing element. An inlet extends through a side of the barrel for receiving the filament adhesive, the inlet including a beveled nip point to prevent breakage of the filament adhesive as it is drawn into the barrel. An outlet at a distal end of the barrel for dispensing the filament adhesive in molten form. Using the provided dispensing devices, and optionally with the assistance of a computer, adhesives can be precisely applied to pre-determined locations on a substrate.
    Type: Application
    Filed: February 25, 2020
    Publication date: April 21, 2022
    Inventors: Mark E. NAPIERALA, Thomas Q. CHASTEK, Robert D. WAID, Ilya A. SALNIKOV, Petrus J. BEKKER
  • Publication number: 20210130662
    Abstract: Described are adhesive compositions containing a block copolymer component that includes a midblock segment and a plurality of end block segments, each end block segment comprising polystyrene, a (meth)acrylic functional additive having a glass transition temperature of from 50° C. to 160° C., a first tackifier compatible with the midblock segment and containing a hydrocarbon, and a second tackifier compatible with the end block segments and containing a polyphenylene ether. These compositions are useful in providing pressure-sensitive adhesives that are melt processible, display a high temperature resistance, and effectively bond to low surface energy substrates.
    Type: Application
    Filed: June 25, 2019
    Publication date: May 6, 2021
    Inventors: Thomas Q. Chastek, Robert D. Waid, Mark E. Napierala
  • Publication number: 20210002793
    Abstract: The present disclosure provides a core-sheath filament. The core-sheath filament includes an adhesive core and a non-tacky sheath, wherein the sheath exhibits a melt flow index of less than 15 grams per 10 minutes. The present disclosure also provides a method of printing an adhesive. The method includes a) melting a core-sheath filament in a nozzle to form a molten composition, and b) dispensing the molten composition through the nozzle onto a substrate. Steps a) and b) are carried out one or more times to form a printed adhesive. The core-sheath filament includes an adhesive core and a non-tacky sheath. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying an article; and generating, with the manufacturing device by an additive manufacturing process using a core-sheath filament, the article including a printed adhesive based on the digital object.
    Type: Application
    Filed: February 8, 2019
    Publication date: January 7, 2021
    Inventors: Eric O. NYARIBO, Thomas Q. CHASTEK, Robert D. WAID, Ross J. DeVOLDER, Jacob D. YOUNG, Shaun M. WEST, Mikhail A. BELKIN, Joseph C. DINGELDEIN, Jay A. ESCH, Mark E. NAPIERALA
  • Patent number: 10677977
    Abstract: Various embodiments of lightguides and illumination systems that include lightguides are disclosed. In one or more embodiments, a lightguide can include first and second light extractors (330,340) that extract light that would otherwise be confined and propagate within the lightguide along the length of the lightguide primarily by total internal reflection. The first and second light extractors can form respective first and second patterns along a length of the lightguide. Light extracted by the first light extractors can exit the lightguide primarily along a first direction (306). Light extracted by the second light extractors can exit the lightguide primarily along a second direction (308) different from the first direction. A brightness of the total light extracted by the first light extractors can be larger than a brightness of the total light extracted by the second light extractors.
    Type: Grant
    Filed: November 4, 2015
    Date of Patent: June 9, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Tao Liu, Mark E. Napierala