Abstract: A fluid sprayer includes a pump and an electrostatic module configured to provide an electrostatic charge to spray fluid. The electrostatic module is electrically connected to a conductive component of the fluid sprayer, such as a fluid displacement member, fitting, cylinder, or spray tip, to charge the spray fluid via the conductive component. The fluid is electrostatically charged prior to exiting the fluid sprayer.

Abstract: A fluid sprayer includes a pump and an electrostatic module configured to provide an electrostatic charge to spray fluid. The electrostatic module is electrically connected to a conductive component of the fluid sprayer, such as a fluid displacement member, fitting, cylinder, or spray tip, to charge the spray fluid via the conductive component. The fluid is electrostatically charged prior to exiting the fluid sprayer.

Abstract: A fluid sprayer includes a pump and an electrostatic module configured to provide an electrostatic charge to spray fluid. The electrostatic module is electrically connected to a conductive component of the fluid sprayer, such as a fluid displacement member, fitting, cylinder, or spray tip, to charge the spray fluid via the conductive component. The fluid is electrostatically charged prior to exiting the fluid sprayer.

Abstract: An alternator, such as for use in an electrostatic spray gun, comprises an electromagnetic alternator, a housing and an impeller. The electromagnetic alternator has a shaft. The electromagnetic alternator is disposed within the housing. The housing has an air aperture. The impeller is mounted to the shaft within the housing so as to be aligned with the air aperture. The impeller includes blades having curved leading and trailing edges. In one embodiment, each blade has a curvature so as to be perpendicular to the air aperture across an entire arc over which each impeller blade has a line of sight of the air aperture.

Abstract: In one example, an electrostatic spray gun includes a spray tip assembly, an alternator, an electrode, and at least one controller. The alternator includes a stator having an inner diameter and an outer diameter. The alternator further includes a rotor disposed within the inner diameter of the stator and configured to rotate within the stator to cause the alternator to generate alternating electrical current. The electrode, positioned proximate the spray tip assembly, is coupled to receive electrical energy from the alternator. The at least one controller is coupled to the alternator and is configured to output a representation of a rotational speed of the rotor.

Abstract: An alternator, such as for use in an electrostatic spray gun, comprises an electromagnetic alternator, a housing and an impeller. The electromagnetic alternator has a shaft. The electromagnetic alternator is disposed within the housing. The housing has an air aperture. The impeller is mounted to the shaft within the housing so as to be aligned with the air aperture. The impeller includes blades having curved leading and trailing edges. In one embodiment, each blade has a curvature so as to be perpendicular to the air aperture across an entire arc over which each impeller blade has a line of sight of the air aperture.

Abstract: An alternator, such as for use in an electrostatic spray gun, comprises an electromagnetic alternator, a housing and an impeller. The electromagnetic alternator has a shaft. The electromagnetic alternator is disposed within the housing. The housing has an air aperture. The impeller is mounted to the shaft within the housing so as to be aligned with the air aperture. The impeller includes blades having curved leading and trailing edges. In one embodiment, each blade has a curvature so as to be perpendicular to the air aperture across an entire arc over which each impeller blade has a line of sight of the air aperture.

Abstract: An alternator, such as for use in an electrostatic spray gun, comprises an alternator housing, a stator, a rotor, a shaft, a first bearing and a sheath. The stator is inserted into the alternator housing and has an inner diameter and an outer diameter. The rotor is disposed within the inner diameter of the stator. The shaft extends from the rotor and is rotatably supported by a first bearing. The sheath surrounds the outer diameter, supports the stator with respect to the alternator housing, and supports the bearing.

Abstract: An electrostatic spray gun comprises a gun barrel, a gun handle affixed to the gun barrel, and a spray tip assembly affixed to the gun barrel. The spray tip assembly comprises a tip assembly face, a tip disposed at the tip assembly face, an electrode extending perpendicularly from the tip assembly face, and a shield tower extending perpendicularly from the tip assembly face, and disposed cylindrically about the electrode.

Abstract: An alternator, such as for use in an electrostatic spray gun, comprises an alternator housing, a stator, a rotor, a shaft, a first bearing and a sheath. The stator is inserted into the alternator housing and has an inner diameter and an outer diameter. The rotor is disposed within the inner diameter of the stator. The shaft extends from the rotor and is rotatably supported by a first bearing. The sheath surrounds the outer diameter, supports the stator with respect to the alternator housing, and supports the bearing.

Abstract: An alternator, such as for use in an electrostatic spray gun, comprises an electromagnetic alternator, a housing and an impeller. The electromagnetic alternator has a shaft. The electromagnetic alternator is disposed within the housing. The housing has an air aperture. The impeller is mounted to the shaft within the housing so as to be aligned with the air aperture. The impeller includes blades having curved leading and trailing edges.

Abstract: In one example, an electrostatic spray gun includes a spray tip assembly, an alternator, an electrode, and at least one controller. The alternator includes a stator having an inner diameter and an outer diameter. The alternator further includes a rotor disposed within the inner diameter of the stator and configured to rotate within the stator to cause the alternator to generate alternating electrical current. The electrode, positioned proximate the spray tip assembly, is coupled to receive electrical energy from the alternator. The at least one controller is coupled to the alternator and is configured to output a representation of a rotational speed of the rotor.

Abstract: An electrostatic spray gun comprises a gun barrel, a housing attached to the gun barrel, a spray tip assembly attached to the barrel opposite the housing, and a first grounding rod. The spray tip assembly is situated at one end of the gun barrel, and has an electrode extending away from the gun barrel. The first grounding rod is electrically connected to the housing but electrically separated from the spray tip assembly, and extends along the gun barrel from the housing towards the spray tip assembly.

Abstract: Interlocking tabs are provided on the backside of a spray gun air cap to mate with corresponding slots in the barrel of the gun. The tabs and slots are spaced at 90° (or other spacing if desired) to confine the air cap to vertical or horizontal orientations. The barrel and retaining ring are provided with a custom coarse thread which both allows quicker removal and replacement of the air cap as well as substantially eliminating the ability to cross-thread the air cap on the barrel.