Abstract: A method of welding a bearing is provided. The method includes providing an apparatus including at least one welding torch and a processor, positioning a holding fixture proximate the apparatus, securing a bearing in position in the holding fixture, applying a bead of weld to facilitate repairing a damaged surface of the bearing and incrementally rotating the bearing with the apparatus.

Abstract: A steam turbine nozzle assembly having a flush aperture is disclosed. In one embodiment, the steam turbine nozzle assembly includes a diaphragm assembly comprising: an inner diaphragm ring segment; an outer diaphragm ring segment; a static nozzle blade positioned between the inner diaphragm ring segment and the outer diaphragm ring segment; and a first cavity between the static nozzle blade and one of the inner diaphragm ring segment or the outer diaphragm ring segment; wherein the one of the inner diaphragm ring segment or the outer diaphragm ring segment includes a first aperture fluidly connected with the first cavity.

Abstract: A drilling apparatus capable of having a minimal axial length to permit its use within limited confines. The drilling apparatus includes a housing with a housing bore and a first housing end, a spindle rotatably supported within the housing bore, bearing elements within the housing bore and surrounding the spindle to rotatably support the spindle within the housing, and a drive unit for rotating the spindle. The spindle is configured to secure a shank of a drill bit at a first end thereof exposed at the first housing end, and the drive unit is transversely offset from an axis of rotation of the spindle.

Abstract: Disclosed is an actuator that includes a cylinder having an input port, a piston disposed at least partially inside of the cylinder, and one or more piston rings disposed in a circumferential piston ring groove or grooves. The actuator also includes at least one spring, inserted into the circumferential piston ring groove adjacent to the one or more piston rings and a high pressure side of said piston ring. The spring preloads the one or more piston rings to seal between a low pressure face of the one or more piston rings and a low pressure face of the circumferential piston ring groove. The invention also includes a method for moving an adjustable seal in a radial direction using the piston-ring sealed actuator. The method includes moving the adjustable seal in an axial direction, breaking a primary axial contact between the adjustable seal and a primary sealing face.

Abstract: A steam turbine comprises a steam turbine casing, a rotor, and at least one compliant plate seal assembly situated between the casing and the rotor. The compliant plate seal assembly comprises a supporting member being stationary with respect to the casing, a plurality of plate members movably mounted to the supporting member and extending towards the rotor, each plate member being inclined with respect to a rotation direction of the rotor, and an actuator for selectively exerting a pressure to retract the plate members in a direction away from the rotor.

Abstract: A multi-functional rotary turning and positioning apparatus and method for performing multiple service operations on a turbomachinery rotor while the rotor remains continuously supported with the apparatus. The apparatus includes a platform, a rotary headstock mounted to the platform, a spindle coupled to and rotatably supported by the headstock and adapted for coupling to a turbomachinery rotor, bearing pedestals mounted to the platform and adapted for rotatably supporting the rotor, at least one motor for turning the spindle at least two different rotational speed ranges, equipment mountable to the platform for performing multiple service operations on the rotor, and equipment for controlling the rotational speed and position of the spindle for the purpose of performing the service operation with the operating equipment.

Abstract: A steam turbine nozzle assembly having a flush aperture is disclosed. In one embodiment, the steam turbine nozzle assembly includes a diaphragm assembly comprising: an inner diaphragm ring segment; an outer diaphragm ring segment; a static nozzle blade positioned between the inner diaphragm ring segment and the outer diaphragm ring segment; and a first cavity between the static nozzle blade and one of the inner diaphragm ring segment or the outer diaphragm ring segment; wherein the one of the inner diaphragm ring segment or the outer diaphragm ring segment includes a first aperture fluidly connected with the first cavity.

Abstract: A multi-functional rotary turning and positioning apparatus and method for performing multiple service operations on a turbomachinery rotor while the rotor remains continuously supported with the apparatus. The apparatus includes a platform, a rotary headstock mounted to the platform, a spindle coupled to and rotatably supported by the headstock and adapted for coupling to a turbomachinery rotor, bearing pedestals mounted to the platform and adapted for rotatably supporting the rotor, at least one motor for turning the spindle at at least two different rotational speed ranges, equipment mountable to the platform for performing multiple service operations on the rotor, and equipment for controlling the rotational speed and position of the spindle for the purpose of performing the service operation with the operating equipment.

Abstract: A steam turbine comprises a steam turbine casing, a rotor, and at least one compliant plate seal assembly situated between the casing and the rotor. The compliant plate seal assembly comprises a supporting member being stationary with respect to the casing, a plurality of plate members movably mounted to the supporting member and extending towards the rotor, each plate member being inclined with respect to a rotation direction of the rotor, and an actuator for selectively exerting a pressure to retract the plate members in a direction away from the rotor.

Abstract: A drilling apparatus capable of having a minimal axial length to permit its use within limited confines. The drilling apparatus includes a housing with a housing bore and a first housing end, a spindle rotatably supported within the housing bore, bearing elements within the housing bore and surrounding the spindle to rotatably support the spindle within the housing, and a drive unit for rotating the spindle. The spindle is configured to secure a shank of a drill bit at a first end thereof exposed at the first housing end, and the drive unit is transversely offset from an axis of rotation of the spindle.

Abstract: An actuation pressure control system effects actuation of adjustable seal segments between stationary and rotating turbomachinery members. At least one actuator is coupled with each of the adjustable seal segments and controls a position of the seal segments, respectively. A pressure system is disposed within the turbomachinery that measures or estimates ambient pressure representing an actuator back pressure acting against the actuator. A pressure regulator via a controller pressurizes the actuator to a level sufficient for a desired seal operation and controls actuator pressure based on the actuator back pressure.

Abstract: A method of welding a bearing is provided. The method includes providing an apparatus including at least one welding torch and a processor, positioning a holding fixture proximate the apparatus, securing a bearing in position in the holding fixture, applying a bead of weld to facilitate repairing a damaged surface of the bearing and incrementally rotating the bearing with the apparatus.

Abstract: Disclosed is an actuator that includes a cylinder having an input port, a piston disposed at least partially inside of the cylinder, and one or more piston rings disposed in a circumferential piston ring groove or grooves. The actuator also includes at least one spring, inserted into the circumferential piston ring groove adjacent to the one or more piston rings and a high pressure side of said piston ring. The spring preloads the one or more piston rings to seal between a low pressure face of the one or more piston rings and a low pressure face of the circumferential piston ring groove. The invention also includes a method for moving an adjustable seal in a radial direction using the piston-ring sealed actuator. The method includes moving the adjustable seal in an axial direction, breaking a primary axial contact between the adjustable seal and a primary sealing face.

Abstract: A method of programming robotic control includes the steps of defining executable actions in a control loop, and establishing sub-programs that effect modifications of or additions to the executable actions. The sub-programs are executed according to external binary inputs. The external binary inputs are provided during execution of the control loop so that the sub-programs can be executed as part of the control loop.

Abstract: Covers on bucket tips are provided with an access slot along a circumferentially facing edge of the cover at a location where moisture removal grooves of the bucket will intersect with the cover. Machine tooling is then applied to form the grooves along the suction side and adjacent the leading of the bucket. The machining runs out through the access slot forming grooves along the side edge of the bucket cover within the slot. The axial extent of the covers overlying leading and trailing edges of the buckets is maintained while enabling moisture removal by centrifugal action.

Abstract: A gas supply and pressure control system delivers controlled pressurized gas according to an electrical command. The system includes a gas supply sub-system outputting a continuous high-pressure gas supply. A pressure control sub-system is provided in fluid communication with the gas supply sub-system and receives the continuous high-pressure gas supply. The pressure control sub-system provides a modulated pressure to a downstream volume, such as actuators for active seals in a turbomachinery environment, based on the electrical command.

Abstract: An actuation pressure control system effects actuation of adjustable seal segments between stationary and rotating turbomachinery members. At least one actuator is coupled with each of the adjustable seal segments and controls a position of the seal segments, respectively. A pressure system is disposed within the turbomachinery that measures or estimates ambient pressure representing an actuator back pressure acting against the actuator. A pressure regulator via a controller pressurizes the actuator to a level sufficient for a desired seal operation and controls actuator pressure based on the actuator back pressure.

Abstract: A seal assembly includes an annular hanger having a supporting ledge. An arcuate seal segment includes an outer rail mounted on the ledge and supporting an inner seal. An arcuate carrier is mounted between the hanger and the rail, and includes a piston mounted in a bore. The bore is selectively pressurized to deploy the piston between the hanger and rail for temporarily retracting the seal segment from an adjacent rotor component.

Abstract: A brush seal is provided between static components of a turbine. The turbine flowpath has an inlet spaced from another the inner web of the first stage nozzle. A brush seal is disposed between the two static components to minimize leakage flow to the packing casing region. The bristles of the brush seal are preloaded to fill any gap between the static components caused by distortion or out-of-roundness of the opposed surfaces being sealed. A side plate may contact the opposed sealing surface, increasing the pressure capability of the brush seal and minimizing overall seal leakage by providing the minimum possible flow area restricted solely by the bristles.

Abstract: A packing spring for a steam turbine comprising a flat, elongated spring body of specified length, width and thickness dimensions; a flange at one end of the main spring body; and at least one bend in the main spring body, located substantially midway along the length dimension of the spring body.