Abstract: Disclosed herein are a method and systems for cumene hydroperoxide cleavage with an improved configuration for online instrumentation. The systems comprise a first fluid loop comprising one or more reactors and a fluid pump and a second fluid loop in fluid communication with the first fluid loop. This second fluid loop comprises an instrument configured to measure a characteristic of a fluid flowing through the second loop, wherein an input of the second fluid loop is disposed downstream of said fluid pump and an output of the second fluid loop is disposed upstream of said fluid pump. The method comprises causing fluid to flow within a first stage comprising one or more reactors and a fluid pump, wherein the first stage is configured to decompose a cumene hydroperoxide in the presence of a catalyst mixture to form a dicumyl peroxide mixture. The method also comprises causing at least a portion of the fluid to flow through a instrumentation line in open fluid communication with the first stage.

Abstract: In an embodiment, a method of recovering phenol from a bisphenol A production facility comprises reacting phenol and acetone to produce a bisphenol A stream; separating the bisphenol A stream into a product bisphenol A stream and a purge stream; separating the purge stream into a primary top outlet stream and a primary bottom outlet stream; adding an acid catalyst to the primary bottom outlet stream to form a cracker inlet stream; separating the cracker inlet stream into a cracker top outlet stream and a cracker bottom outlet stream; separating the cracker top outlet stream and the cracker bottom outlet stream into a secondary top outlet stream and a secondary bottom outlet stream; forming a bisphenol A plant phenol recovery stream; combining the bisphenol A plant phenol recovery stream with a stream of a phenol purification plant.

Abstract: The disclosure concerns methods comprising forming a phenol and acetone mixture from decomposition of a cumene hydroperoxide or a phenol, acetone, and AMS from the decomposition of a mixture containing dicumyl peroxide in a system comprising one or more reactors where at least a portion of an inner surface of the one or more reactors has a polymer coating and wherein the coating inhibits build-up of a fouling precipitate on the coated inner surface of the one or more reactors as compared to such build-up in the absence of the coating.

Abstract: A method of producing phenol and acetone can include: alkylating benzene with a C2-6 alkyl source in the presence of a zeolite catalyst to produce a C8-12 alkylbenzene; oxidizing the C8-12 alkylbenzene in the presence of an oxygen containing gas to produce a C8-12 alkylbenzene hydroperoxide; cleaving decomposing the C8-12 alkylbenzene hydroperoxide in the presence of an acid catalyst to produce phenol, a C3-6 ketone, and undesirable side products such as, but not limited to acetaldehyde, DMBA, acetophenone, AMS, AMS dimers, unidentified heavies, or a combination including at least one of the foregoing; and monitoring a concentration of the C8-12 alkylbenzene hydroperoxide in a process stream of a reactor in real time at a temperature and a pressure of the process stream; and in real time, controlling a parameter of the reactor and/or the cleaving decomposing in response to the concentration of the C8-12 alkylbenzene hydroperoxide.

Abstract: An apparatus for oxidation of a C8-C12alkylbenzene reactant to a C8-C12 alkylbenzene hydroperoxide product, the re-actor can comprise: a flow reactor comprising a reactant inlet, an oxidate product outlet, wherein the reactor is configured to provide a liquid flow from the reactant inlet to the product outlet, a gas inlet configured to introduce an oxygen-containing gas into the reactor, and an inlet sparger configured to flow gas bubbles comprising the oxygen-containing gas within the liquid flow, and wherein: the inlet sparger is configured to flow the gas bubbles having a diameter of 1.0 mm to 5.0 mm over a gas bubble residence time from 1 to 200 seconds, and/or the inlet sparger configured to flow the gas bubbles such that greater than or equal to 80% of the gas bubbles do not coalesce into larger bubbles over a gas bubble residence time of 1 to 200 seconds.

Abstract: In an embodiment, an optical system comprises an optical cell having an interior fluid chamber defined by an interior surface of a housing, a process inlet disposed in the housing and in fluid communication with the interior fluid chamber, and a process outlet disposed in the housing and in fluid communication with the interior fluid chamber, wherein the process inlet and process outlet facilitate the flow of a fluid through the interior fluid chamber. A sampling outlet can be disposed in the housing and in fluid communication with the interior fluid chamber. A first bi-directional pump can be in fluid communication with the sampling outlet and a first storage vessel and can be configured to withdraw a first sample of the fluid via the sampling outlet and to cause the first sample to flow into the first storage vessel.

Abstract: In an embodiment, a method of recovering acetone comprises separating a bisphenol A stream into a bisphenol A product stream and an extraction stream comprising unreacted acetone; recovering the unreacted acetone in a recovery section of the bisphenol A production facility and forming a bisphenol A plant acetone recovery stream comprising methanol and a recovered acetone; introducing the bisphenol A plant acetone recovery stream to a phenol purification plant; and purifying the bisphenol A plant acetone recovery stream in the phenol purification plant to form an acetone product stream. The acetone product stream can comprise a reduced amount of methanol as compared to the bisphenol A plant acetone recovery stream.

Abstract: Disclosed herein are a method and systems for cumene hydroperoxide cleavage with an improved configuration for online instrumentation. The systems comprise a first fluid loop comprising one or more reactors and a fluid pump and a second fluid loop in fluid communication with the first fluid loop. This second fluid loop comprises an instrument configured to measure a characteristic of a fluid flowing through the second loop, wherein an input of the second fluid loop is disposed downstream of said fluid pump and an output of the second fluid loop is disposed upstream of said fluid pump. The method comprises causing fluid to flow within a first stage comprising one or more reactors and a fluid pump, wherein the first stage is configured to decompose a cumene hydroperoxide in the presence of a catalyst mixture to form a dicumyl peroxide mixture. The method also comprises causing at least a portion of the fluid to flow through a instrumentation line in open fluid communication with the first stage.

Abstract: In an embodiment, a method of recovering acetone comprises separating a bisphenol A stream into a bisphenol A product stream and an extraction stream comprising unreacted acetone; recovering the unreacted acetone in a recovery section of the bisphenol A production facility and forming a bisphenol A plant acetone recovery stream comprising methanol and a recovered acetone; introducing the bisphenol A plant acetone recovery stream to a phenol purification plant; and purifying the bisphenol A plant acetone recovery stream in the phenol purification plant to form an acetone product stream. The acetone product stream can comprise a reduced amount of methanol as compared to the bisphenol A plant acetone recovery stream.

Abstract: A method for the manufacture of a sulfonated phenol for use as a cumene hydroperoxide decomposition catalyst can comprise: combining phenol and a sulfonating agent at a first temperature that is 1° C. to 15° C. higher than a melting temperature of the phenol, to form a reaction mixture at the first temperature; reducing the first temperature of the reaction mixture to a second temperature that is 10 to 40° C. lower than the first temperature; and forming the sulfonated phenol at the second temperature.

Abstract: A method of producing phenol and acetone can comprise: alkylating benzene with a C2-6 alkyl source in the presence of a zeolite catalyst to produce a C8-12 alkylbenzene; oxidizing the C8-12 alkylbenzene in the presence of an oxygen containing gas to produce a C8-12 alkylbenzene hydroperoxide; cleaving decomposing the C8-12 alkylbenzene hydroperoxide in the presence of an acid catalyst to produce phenol, a C3-6 ketone, and undesirable side products such as, but not limited to acetaldehyde, DMBA, acetophenel one, AMS, AMS dimers, unidentified heavies, or a combination comprising at least one of the foregoing; and monitoring a concentration of the C8-12 alkylbenzene hydroperoxide in a process stream of a reactor in real time at a temperature and a pressure of the process stream; and in real time, controlling a parameter of the reactor and/or the cleaving decomposing in response to the concentration of the C8-12 alkylbenzene hydroperoxide.

Abstract: The disclosure concerns systems and methods for the production of phenol and acetone from cumene oxidation products. One method comprises reacting cumene and an oxidizing agent to produce a cumene oxidation product comprising cumene hydroperoxide and dimethyl benzyl alcohol, converting at least a portion of the dimethyl benzyl alcohol to cumene hydroperoxide by reacting the at least a portion of the dimethyl benzyl alcohol with hydrogen peroxide in both an organic phase and an aqueous to produce a converted cumene oxidation product, and cleaving the converted cumene oxidation product to produce an output product comprising one or more of phenol, acetone, and alpha-methylstyrene.

Abstract: The disclosure concerns methods comprising forming a phenol and acetone mixture from decomposition of a cumene hydroperoxide or a phenol, acetone, and AMS from the decomposition of a mixture containing dicumyl peroxide in a system comprising one or more reactors where at least a portion of an inner surface of the one or more reactors has a polymer coating and wherein the coating inhibits build-up of a fouling precipitate on the coated inner surface of the one or more reactors as compared to such build-up in the absence of the coating.

Abstract: An apparatus for oxidation of a C8-C12 alkylbenzene reactant to a C8-C12 alkylbenzene hydroperoxide product, the re-actor can comprise: a flow reactor comprising a reactant inlet, an oxidate product outlet, wherein the reactor is configured to provide a liquid flow from the reactant inlet to the product outlet, a gas inlet configured to introduce an oxygen-containing gas into the reactor and an inlet sparger configured to flow gas bubbles comprising the oxygen-containing gas within the liquid flow, and wherein: the inlet sparger is configured to flow the gas bubbles having a diameter of 1.0 mm to 5.0 mm over a gas bubble residence time from 1 to 200 seconds, and/or the inlet sparger configured to flow the gas bubbles such that greater than or equal to 80% of the gas bubbles do not coalesce into larger bubbles over a gas bubble residence time of 1 to 200 seconds.

Abstract: The present invention is directed to a continuous process for preparing PBT from PBT oligomer.

Abstract: A method for purifying a crude acetone raw material containing low molecular weight impurities using two columns is disclosed. Crude acetone raw material is fed into a first column; adding an alkaline reagent and an oxidative agent into the first column to form high molecular weight impurities; removing a top fraction from the first column by distillation to form bottom fraction containing an acetone mixture containing high molecular weight impurities; feeding the bottom fraction containing the acetone mixture obtained to a second rectification column at a charge point on the column; adding an alkaline reagent to the second column above the charge point of the bottom fraction fed; and separating a purified acetone from the high molecular weight impurities and removing the purified acetone as a top fraction by distillation in the second column, wherein the second rectification column is operated at atmospheric pressure.

Abstract: A method for purifying a crude acetone raw material containing low molecular weight impurities using two columns is disclosed. Crude acetone raw material is fed into a first column; adding an alkaline reagent and an oxidative agent into the first column to form high molecular weight impurities; removing a top fraction from the first column by distillation to form bottom fraction containing an acetone mixture containing high molecular weight impurities; feeding the bottom fraction containing the acetone mixture obtained to a second rectification column at a charge point on the column; adding an alkaline reagent to the second column above the charge point of the bottom fraction fed; and separating a purified acetone from the high molecular weight impurities and removing the purified acetone as a top fraction by distillation in the second column, wherein the second rectification column is operated at atmospheric pressure.

Abstract: An apparatus and method for spectral analysis of immiscible phases are disclosed. A flow cell for online absorption measurements of immiscible process phases can comprise: a body containing an inlet window and an outlet window in operable communication with a measurement instrument; and a series of partitions that divide the inside of the flow cell into three (3) or more vessels that have an inlet and an outlet, wherein the vessels are connected in series with one another. Optionally, the first vessel is equipped with a porous membrane to facilitate the separation of immiscible process phases.

Abstract: A method for purifying a crude acetone raw material containing low molecular weight impurities using two columns is disclosed. The method comprises the steps of feeding the crude acetone raw material into a first column; adding an alkaline reagent and an oxidative agent into the first column to form high molecular weight impurities; removing a top fraction from the first column by distillation to form bottom fraction comprising an acetone mixture comprising high molecular weight impurities; feeding the bottom fraction comprising the acetone mixture obtained to a second rectification column at a charge point on the column; adding an alkaline reagent to the second column above the charge point of the bottom fraction fed; and separating a purified acetone from the high molecular weight impurities and removing the purified acetone as a top fraction by distillation in the second column, wherein the second rectification column is operated at atmospheric pressure.

Abstract: An apparatus and method for spectral analysis of immiscible phases are disclosed. A flow cell for online absorption measurements of immiscible process phases can comprise: a body containing an inlet window and an outlet window in operable communication with a measurement instrument; and a series of partitions that divide the inside of the flow cell into three (3) or more vessels that have an inlet and an outlet, wherein the vessels are connected in series with one another. Optionally, the first vessel is equipped with a porous membrane to facilitate the separation of immiscible process phases.