Patents by Inventor Mark Gregory Munday

Mark Gregory Munday has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220316525
    Abstract: A bearing assembly includes a roller bearing unit, an inner race and an outer race. The roller bearing unit is formed of polycrystalline super-hard material having a mean mass density of at most 4.5 g/cm3 and a volume-weighted arithmetic mean thermal conductivity of at least 100 W/m·K.
    Type: Application
    Filed: June 8, 2022
    Publication date: October 6, 2022
    Inventors: Neil Edward Seth CHARMAN, Mehmet Serdar OZBAYRAKTAR, Mark Gregory MUNDAY, Christopher John Howard WORT, Lifen DENG
  • Publication number: 20220089446
    Abstract: A diamond powder comprising diamond particles having an average particle size of no more than 20 ?m and a vacancy or impurity-vacancy point defect concentration of at least 1 ppm. At least 70% of the volume of diamond in the powder is formed from a single crystal growth sector. This leads to a substantially uniform concentration of vacancies or impurity-vacancy point defects in the diamond particles because the rate of impurity take-up during growth is heavily dependent on the growth sector, which in turn leads to a more uniform fluorescent response. There is also described a method for making such a powder.
    Type: Application
    Filed: May 7, 2021
    Publication date: March 24, 2022
    Applicant: ELEMENT SIX (UK) LIMITED
    Inventors: MARK GREGORY MUNDAY, JACQUELINE HALL
  • Publication number: 20210372474
    Abstract: A bearing assembly includes a roller bearing unit, an inner race and an outer race. The roller bearing unit is formed of polycrystalline super-hard material having a mean mass density of at most 4.5 g/cm3 and a volume-weighted arithmetic mean thermal conductivity of at least 100 W/m·K.
    Type: Application
    Filed: November 14, 2018
    Publication date: December 2, 2021
    Inventors: Neil Edward Seth CHARMAN, Mehmet Serdar OZBAYRAKTAR, Mark Gregory MUNDAY, Christopher John Howard WORT, Lifen DENG
  • Patent number: 10577721
    Abstract: A method of fabricating fluorescent diamond particles, and diamond particles fabricated by the method. The method comprises mounting a diamond body on a heat sink, the diamond body comprising a plurality of diamond particles having a particle size of no more than 250 micrometres and bound together in the diamond body by a binder. The diamond body is irradiated to generate vacancy defects in the diamond particles. The binder is then removed to separate the diamond body into diamond particles.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: March 3, 2020
    Assignee: ELEMENT SIX ABRASIVES S.A.
    Inventors: Mark Gregory Munday, Matthew Lee Markham
  • Publication number: 20190002294
    Abstract: A diamond powder comprising diamond particles having an average particle size of no more than 20 ?m and a vacancy or impurity-vacancy point defect concentration of at least 1 ppm. At least 70% of the volume of diamond in the powder is formed from a single crystal growth sector. This leads to a substantially uniform concentration of vacancies or impurity-vacancy point defects in the diamond particles because the rate of impurity take-up during growth is heavily dependent on the growth sector, which in turn leads to a more uniform fluorescent response. There is also described a method for making such a powder.
    Type: Application
    Filed: December 19, 2016
    Publication date: January 3, 2019
    Applicant: ELEMENT SIX (UK) LIMITED
    Inventors: MARK GREGORY MUNDAY, JACQUELINE HALL
  • Patent number: 10047455
    Abstract: A method of providing well-shaped diamond grains of at most about 100 microns in size. The method includes providing a synthesis assembly comprising a source of carbon material, a plurality of seed grains on which diamond material can crystallize, and solvent-catalyst material for promoting the crystallization of the diamond grains, and subjecting the synthesis assembly to a condition for growing the diamond grains. The synthesis condition is maintained long enough for at least about half of the carbon material to be converted into the diamond grains.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: August 14, 2018
    Assignees: ELEMENT SIX ABRASIVES S.A., ELEMENT SIX LIMITED
    Inventors: Mhlonishwa Cyprian Nzama, Dale Anthony Thomson, Mark Gregory Munday
  • Publication number: 20180080145
    Abstract: A method of fabricating fluorescent diamond particles, and diamond particles fabricated by the method. The method comprises mounting a diamond body on a heat sink, the diamond body comprising a plurality of diamond particles having a particle size of no more than 250 micrometres and bound together in the diamond body by a binder. The diamond body is irradiated to generate vacancy defects in the diamond particles. The binder is then removed to separate the diamond body into diamond particles.
    Type: Application
    Filed: March 23, 2016
    Publication date: March 22, 2018
    Inventors: Mark Gregory MUNDAY, Matthew Lee MARKHAM
  • Patent number: 9567506
    Abstract: A method of manufacturing encapsulated superhard material includes the steps of providing a source of superhard material, providing a mixture comprising an appropriate binder, a solvent or fluid medium and the intended coating or encapsulating layer, combining the superhard material and the mixture in a shovel rotor, the shovel rotor having a vessel including a rotor, the vessel adapted to receive a stream of gas. The rotor is rotated at an appropriate velocity such that the superhard material is encapsulated by the mixture.
    Type: Grant
    Filed: December 20, 2010
    Date of Patent: February 14, 2017
    Assignee: ELEMENT SIX LIMITED
    Inventors: Keith Gush, Mark Gregory Munday, Peter Schmock, Stephen Kelly
  • Patent number: 9555387
    Abstract: A process for the formation of pellets containing an ultra hard (superhard) core coated with an encapsulating material includes utilizing a shovel rotor in combination with a rotating pan and/or a fluidized bed apparatus in sequence. The process includes providing a source of superhard material, providing a mixture comprising a binder, a solvent or fluid medium and the intended coating or encapsulating layer, and combining the superhard material and the mixture in a shovel rotor. The rotor of the shovel rotor is rotated at a velocity such that the superhard material is encapsulated by the mixture to form pellets. The pellets are introduced into a rotating vessel or fluidized bed granulating apparatus, and the pellets are contacted with encapsulating material to form pellets of greater mass than the pellets introduced into the vessel.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: January 31, 2017
    Assignee: ELEMENT SIX LIMITED
    Inventors: Keith Gush, Mark Gregory Munday, Peter Schmock, Stephen Kelly
  • Patent number: 9249054
    Abstract: A containment element for a pressure containment assembly, comprising mullite or a polymorph of mullite.
    Type: Grant
    Filed: April 5, 2012
    Date of Patent: February 2, 2016
    Assignees: Element Six Limited, Element Six Abrasives S.A.
    Inventors: Mark Gregory Munday, Charles Stephan Montross
  • Publication number: 20150315722
    Abstract: A method of providing well-shaped diamond grains of at most about 100 microns in size. The method includes providing a synthesis assembly comprising a source of carbon material, a plurality of seed grains on which diamond material can crystallise, and solvent-catalyst material for promoting the crystallisation of the diamond grains, and subjecting the synthesis assembly to a condition for growing the diamond grains. The synthesis condition is maintained long enough for at least about half of the carbon material to be converted into the diamond grains.
    Type: Application
    Filed: December 10, 2013
    Publication date: November 5, 2015
    Inventors: Mhlonishwa Cyprian Nzama, Dale Anthony Thomson, Mark Gregory Munday
  • Publication number: 20140128244
    Abstract: A containment element for a pressure containment assembly, comprising mullite or a polymorph of mullite.
    Type: Application
    Filed: April 5, 2012
    Publication date: May 8, 2014
    Inventors: Mark Gregory Munday, Charles Stephan Montross
  • Publication number: 20120082786
    Abstract: The invention relates to a method of manufacturing encapsulated superhard material, the method comprising the steps of providing a source of superhard material, providing a mixture comprising an appropriate binder, a solvent or fluid medium and the intended coating or encapsulating layer, combining the superhard material and the mixture in a shovel rotor comprising a vessel including a rotor, the vessel adapted to receive a stream of gas; and rotating the rotor at an appropriate velocity such that the superhard material is encapsulated by the mixture. The invention further relates to an encapsulated superhard material produced by a method as hereinbefore described.
    Type: Application
    Filed: December 20, 2010
    Publication date: April 5, 2012
    Inventors: Keith GUSH, Mark Gregory Munday, Peter Schmock, Stephen Kelly
  • Publication number: 20120009345
    Abstract: The invention relates to a process for the formation of pellets containing an ultra hard (superhard) core coated with an encapsulating material, the process including the process including the steps of utilising a shovel rotor in combination with a rotating pan and/or a fluidised bed apparatus in sequence. The invention teaches the steps of providing a source of superhard material, providing a mixture comprising an appropriate binder, a solvent or fluid medium and the intended coating or encapsulating layer, combining the superhard material and the mixture in a shovel rotor, rotating the rotor at an appropriate velocity such that the superhard material is encapsulated by the mixture to form pellets, introducing the pellets into a rotating vessel or fluidised bed granulating apparatus, and contacting the pellets with encapsulating material to form pellets of greater mass than the pellets introduced into the vessel.
    Type: Application
    Filed: February 15, 2011
    Publication date: January 12, 2012
    Inventors: Keith GUSH, Mark Gregory Munday, Peter Schmock, Stephen Kelly
  • Publication number: 20080187479
    Abstract: The invention relates to a method for debindering and/or purifying granules or material suitable for use in High Pressure High Temperatures diamond or cubic boron nitride synthesis, the method comprising the steps of passing the granules or material through a zone having controlled atmosphere and temperature in a continuous manner, the zone having a maximum temperature within the zone of greater than approximately 600° C, wherein the time spent by each granule within the zone is less than 30 minutes.
    Type: Application
    Filed: May 4, 2006
    Publication date: August 7, 2008
    Inventor: Mark Gregory Munday