Abstract: A plastic spool assembly comprising a central barrel and a circular end flange for attachment to each cylindrical end of the barrel, each end flange having a central hub having central opening with an annular ridge formed thereon extending radially inwardly for snap-fitting into and mating with an annular recess of the central barrel for tight-fitting locking engagement, each end flange having a plurality of radial slots for flexing of the end flange. Each barrel end annular recess preferably has a plurality of equispaced teeth extending radially outwardly and the annular ridge in the flange hub opening has a plurality of equispaced teeth extending radially inwardly therefrom for interlocking with and engaging the teeth of the annular recess for preventing angular circumferential movement of the flanges. The central barrel preferably is comprised of a pair of molded mirror-shaped plastic halves with alignment tabs and may be joined by a plastic hinge.

Abstract: A spool assembly has a central cylindrical barrel or tube portion formed from a substantially rectangular planar material, such as thin-gauge sheet aluminum or tin-plated steel, with beveled corners. The formation of the barrel from the substantially rectangular planar material results in a seam with shallow V-notches of the seams at the opposite ends of the barrel. A circular flange sub assembly is attached to each end of the barrel and extends radially outwardly perpendicular to the longitudinal axis of the barrel. Each flange sub assembly comprises an outer flange and an inner flange core joined by an annular ring or curl that defines a circular hub recess or cavity for receiving the respective end of the barrel. A portion of the seam at the end of the barrel is secured within the circular hub recess or cavity; whereby the flanges are keyed onto the ends of the barrel, thereby preventing circumferential slippage of the flanges on the barrel.

Abstract: A spool assembly has a central cylindrical barrel or tube portion formed from a substantially rectangular planar material, such as thin-gauge sheet aluminum or tin-plated steel, with beveled corners. The formation of the barrel from the substantially rectangular planar material results in a seam with shallow V-notches of the seams at the opposite ends of the barrel. A circular flange sub assembly is attached to each end of the barrel and extends radially outwardly perpendicular to the longitudinal axis of the barrel. Each flange sub assembly comprises an outer flange and an inner flange core joined by an annular ring or curl that defines a circular hub recess or cavity for receiving the respective end of the barrel. A portion of the seam at the end of the barrel is secured within the circular hub recess or cavity; whereby the flanges are keyed onto the ends of the barrel, thereby preventing circumferential slippage of the flanges on the barrel.

Abstract: A plastic spool assembly comprising a central barrel and a circular end flange for attachment to each cylindrical end of the barrel, each end flange having a central hub having central opening with an annular ridge formed thereon extending radially inwardly for snap-fitting into and mating with an annular recess of the central barrel for tight-fitting locking engagement, each end flange having a plurality of radial slots for flexing of the end flange. Each barrel end annular recess preferably has a plurality of equispaced teeth extending radially outwardly and the annular ridge in the flange hub opening has a plurality of equispaced teeth extending radially inwardly therefrom for interlocking with and engaging the teeth of the annular recess for preventing angular circumferential movement of the flanges. The central barrel preferably is comprised of a pair of molded mirror-shaped plastic halves with alignment tabs and may be joined by a plastic hinge.