Abstract: Absorbent structures and methods of manufacture are disclosed. In one embodiment, a method of manufacturing may comprise, directing a stream of particles toward a layer, spraying the stream with a first adhesive, the first adhesive contacting the stream at a first contact point, spraying the stream with a second adhesive, the second adhesive contacting the stream at a second contact point, the first contact point being different from the second contact point, depositing the intermixed particles, first adhesive, and second adhesive onto the layer, and covering the mixture of the particles, the first adhesive, and the second adhesive with a second layer.

Abstract: Absorbent structures and methods of manufacture are disclosed. In one embodiment, an absorbent structure may comprise a first layer, a second layer, and a mixture of particles and adhesive disposed therebetween, the superabsorbent particles being disposed at greater than 400 gsm and less than 600 gsm, and the adhesive being disposed at greater than 4% and less than 5%, by weight, of the weight of the superabsorbent particles. The adhesive may form a three-dimensional mesh network comprising network adhesive filaments with the superabsorbent particles immobilized within the mesh network, and the network adhesive filaments extending substantially throughout a three-dimensional space defined by the network adhesive filaments and the superabsorbent particles, and wherein the absorbent structure has a SAM Capture Value greater than or equal to 98, according to the SAM Capture Test Method.

Abstract: Absorbent structures and methods of manufacture are disclosed. In one embodiment, a method of manufacturing an absorbent structure may comprise directing a stream of particles toward a material layer, spraying the stream with a first adhesive, the first adhesive contacting the stream at a first contact point, spraying the stream with a second adhesive, the second adhesive contacting the stream at a second contact point, depositing the particles, first adhesive, and second adhesive onto the material layer, and separating the mixture of the particles, adhesive, and the material layer into individual absorbent structures, each absorbent structure produced having particles disposed in an amount equal to 500 gsm and adhesive disposed in an amount equal to 7% by weight, of the weight of the superabsorbent particles, and having Wet Pad Integrity values greater than or equal to 20, according to the Wet Pad Integrity Test Method.

Abstract: Absorbent structures and methods of manufacture are disclosed. In one embodiment, an absorbent structure may comprise a first layer, a second layer, and a mixture of particles and adhesive between the first layer and the second layer, wherein the particles are disposed at greater than 400 gsm and less than 600 gsm, wherein the adhesive is disposed at greater than 4% and less than 6%, by weight, of the weight of the particles, wherein the adhesive forms a three-dimensional mesh network comprising network adhesive filaments with the particles immobilized within the mesh network, and the network adhesive filaments extending substantially throughout a three-dimensional space defined by the network adhesive filaments and the particles, the structure having a Gray Level % Coefficient of Variability value (GL % COV) of less than or equal to 34.5, according to the Pad Uniformity Test Method.

Abstract: Absorbent structures and methods of manufacture are disclosed. In one embodiment, an absorbent structure may comprise first and second substrate material layers and a mixture of superabsorbent particles and adhesive disposed between the first and second substrate material layers. The superabsorbent particles may be disposed in an amount greater than 400 gsm, and the adhesive may be disposed in an amount less than 5%, by weight, of the weight of the superabsorbent particles, and the adhesive forms a three-dimensional mesh network comprising network adhesive filaments with the superabsorbent particles immobilized within the mesh network, and the network adhesive filaments extending substantially throughout a three-dimensional space defined by the network adhesive filaments and the superabsorbent particles.

Abstract: The present invention is directed to a process and apparatus for formation of a fluid-entangled laminate web. The laminate web includes a support layer and a nonwoven projection web having a plurality of projections which are preferably hollow. The laminate web also includes a plurality of apertures interspersed with the projections. As a result of the fluid-entangling process, entangling fluid is directed through the support layer and into the projection web which is situated on a forming surface. The force of the entangling fluid causes the two layers to be joined to one another and the fluid causes a portion of the fibers in the projection web to be forced into openings present in a forming surface thereby forming the hollow projections. The force of the entangling fluid also causes the fibers of the two layers to be moved around protrusions present in the forming surface thereby forming the apertures.

Abstract: An absorbent article having improved handling of body exudates. The absorbent article can minimize the amount of body exudates in contact with a wearer's skin and can minimize the incidence of leakage of body exudates from the absorbent article. The benefits of the absorbent article are achieved, in part, by a body facing material having features that help minimize contact of body exudates with the wearer's skin while also being constructed so that the body facing material does not stick to the wearer's skin in use. The body facing material includes a plurality of hollow projections, a plurality of apertures and bonded areas. The bonded areas may be formed with adhesive or by mechanical bonds.

Abstract: An absorbent article having improved handling of body exudates. The absorbent article can minimize the amount of body exudates in contact with a wearer's skin and can minimize the incidence of leakage of body exudates from the absorbent article. The benefits of the absorbent article are achieved, in part, by a body facing material having features that help minimize contact of body exudates with the wearer's skin while also being constructed so that the body facing material does not stick to the wearer's skin in use. The body facing material includes a plurality of hollow projections, a plurality of apertures and bonded areas. The bonded areas may be formed with adhesive or by mechanical bonds.

Abstract: The present invention is directed to a process and apparatus for formation of a fluid-entangled laminate web. The laminate web includes a support layer and a nonwoven projection web having a plurality of projections which are preferably hollow. The laminate web also includes a plurality of apertures interspersed with the projections. As a result of the fluid-entangling process, entangling fluid is directed through the support layer and into the projection web which is situated on a forming surface. The force of the entangling fluid causes the two layers to be joined to one another and the fluid causes a portion of the fibers in the projection web to be forced into openings present in a forming surface thereby forming the hollow projections. The force of the entangling fluid also causes the fibers of the two layers to be moved around protrusions present in the forming surface thereby forming the apertures.

Abstract: An absorbent article having improved handling of body exudates. The absorbent article can minimize the amount of body exudates in contact with a wearer's skin and can minimize the incidence of leakage of body exudates from the absorbent article. The benefits of the absorbent article are achieved, in part, by a body facing material having features that help minimize contact of body exudates with the wearer's skin while also being constructed so that the body facing material does not stick to the wearer's skin in use. The body facing material includes a plurality of hollow projections, a plurality of apertures and bonded areas. The bonded areas may be formed with adhesive or by mechanical bonds.

Abstract: An absorbent article having a liner adapted for contiguous relationship with the wearer's body, an outer cover in generally opposed relationship with the liner, and an absorbent body disposed between the liner and the outer cover. An absorbent structure of the absorbent body has a length, a thickness, a width, a longitudinal axis and a non-uniform lateral compression stiffness across its width. The non-uniform lateral compression stiffness is such that the absorbent structure assumes a pre-determined, or non-random buckled configuration under lateral compression thereof. In one embodiment, the buckled configuration is generally symmetric about a plane normal to the absorbent structure and in which the longitudinal axis of the absorbent structure lies.

Abstract: A process for splicing a first portion of absorbent material to a second portion of absorbent material to form a longer, continuous length of absorbent material suitable for uninterrupted sequential infeed to a processing machine. The process includes the steps of placing a trailing end of the first portion adjacent a leading end of the second portion and aligning the ends. A piece of splicing material is attached to the ends. The piece of splicing material has a fluid permeability at least about as great as a fluid permeability of the first portion of absorbent material and at least about as great as a fluid permeability of the second portion of absorbent material.

Abstract: A personal care absorbent article including spliced absorbent material. The absorbent material has a first portion of absorbent material spliced to a second portion of absorbent material to form a longer, continuous length of absorbent material suitable for uninterrupted sequential infeed to a processing machine. A trailing end of the first portion is adjacent a leading end of the second portion. A piece of splicing material is attached to the ends. The piece of splicing material has a fluid permeability at least about as great as a fluid permeability of the first portion of absorbent material and at least about as great as a fluid permeability of the second portion of absorbent material.

Abstract: A process for splicing a first portion of absorbent material to a second portion of absorbent material to form a longer, continuous length of absorbent material suitable for uninterrupted sequential infeed to a processing machine. The process includes the steps of placing a trailing end of the first portion adjacent a leading end of the second portion and aligning the ends. A piece of splicing material is attached to the ends. The piece of splicing material has a fluid permeability at least about as great as a fluid permeability of the first portion of absorbent material and at least about as great as a fluid permeability of the second portion of absorbent material. In other aspects, the disclosure includes a spliced, continuous length of absorbent material, and a personal care absorbent article formed from the spliced absorbent material.

Abstract: A process for splicing a first portion of absorbent material to a second portion of absorbent material to form a longer, continuous length of absorbent material suitable for uninterrupted sequential infeed to a processing machine. The process includes the steps of placing a trailing end of the first portion adjacent a leading end of the second portion and aligning the ends. A piece of splicing material is attached to the ends. The piece of splicing material has a fluid permeability at least about as great as a fluid permeability of the first portion of absorbent material and at least about as great as a fluid permeability of the second portion of absorbent material.

Abstract: A personal care absorbent article including spliced absorbent material. The absorbent material has a first portion of absorbent material spliced to a second portion of absorbent material to form a longer, continuous length of absorbent material suitable for uninterrupted sequential infeed to a processing machine. A trailing end of the first portion is adjacent a leading end of the second portion. A piece of splicing material is attached to the ends. The piece of splicing material has a fluid permeability at least about as great as a fluid permeability of the first portion of absorbent material and at least about as great as a fluid permeability of the second portion of absorbent material.

Abstract: A disposable absorbent article having a longitudinal direction and a lateral direction perpendicular to the longitudinal direction. The article includes an operative, liquid impermeable backsheet, an operative, liquid permeable top sheet connected to the backsheet, and a multi-layer absorbent body positioned between the topsheet and the backsheet. The absorbent body further includes an airlaid, stabilized, first absorbent layer having a first absorbent surface having a first absorbent area, and containing a quantity of absorbent fibers, a quantity of superabsorbent material and a quantity of thermally activated binder material. The absorbent body further includes a second absorbent layer located adjacent the first absorbent layer, the second absorbent layer having a second absorbent surface having a second absorbent area, and containing a quantity of absorbent fibers and a quantity of superabsorbent material, where the first absorbent area is less than the second absorbent area.

Abstract: A process for splicing a first portion of absorbent material to a second portion of absorbent material to form a longer, continuous length of absorbent material suitable for uninterrupted sequential infeed to a processing machine. The process includes the steps of placing a trailing end of the first portion adjacent a leading end of the second portion and aligning the ends. A piece of splicing material is attached to the ends. The piece of splicing material has a fluid permeability at least about as great as a fluid permeability of the first portion of absorbent material and at least about as great as a fluid permeability of the second portion of absorbent material. In other aspects, the disclosure includes a spliced, continuous length of absorbent material, and a personal care absorbent article formed from the spliced absorbent material.

Abstract: An absorbent article having a liner adapted for contiguous relationship with the wearer's body, an outer cover in generally opposed relationship with the liner, and an absorbent body disposed between the liner and the outer cover. An absorbent structure of the absorbent body has a length, a thickness, a width, a longitudinal axis and a non-uniform lateral compression stiffness across its width. The non-uniform lateral compression stiffness is such that the absorbent structure assumes a pre-determined, or non-random buckled configuration under lateral compression thereof. In one embodiment, the buckled configuration is generally symmetric about a plane normal to the absorbent structure and in which the longitudinal axis of the absorbent structure lies.

Abstract: An absorbent article having a liner, an outer cover, and an absorbent body disposed therebetween. The absorbent body includes a non-woven absorbent structure having a length, a thickness, a width and opposite side edges generally defining the width of the structure. The thickness of the absorbent structure is non-uniform along at least one of the length and the width of the absorbent structure and the opposite side edges of the absorbent structure are substantially uncut along the length of the absorbent structure. The absorbent structure is of unitary construction of absorbent fibers and binder fibers activated to form inter-fiber bonds within the absorbent structure. In another embodiment, the width of the absorbent structure is non-uniform along the length of the absorbent structure and the opposite side edges of the absorbent structure are substantially uncut along the length of the absorbent structure.