Abstract: Compressor rotor structure and methodology for harmonizing compressor aerodynamics and rotordynamics are provided. Disclosed embodiments benefit from a compressor design effective for improving rotordynamics (e.g., stiffer rotor structure) without reducing a usable aerodynamics range of the compressor. This design may involve variation of the rotor structure along the rotor axis to locate respective surfaces defined by respective inlets of the one or more impellers at a varying distance relative to the rotor axis based on respective ratios selected for the configuration of the impeller bodies. This arrangement may be effective for improving rotordynamics while satisfactorily meeting the respective varying aerodynamics requirements at the various compression stages by the impeller bodies.

Abstract: A bearing and/or seal assembly where pressurized gas (e.g., air) may be arranged to produce a contact-free bearing and/or seal is provided. The assembly includes a permeable body (12) including structural features (13) selectively engineered to convey a pressurized gas (Ps) from an inlet side (20) side of the permeable body to an outlet side (22) of the permeable body to form an annular film of the pressurized gas relative to the rotatable shaft. Disclosed embodiments may be produced by way of three-dimensional (3D) Printing/Additive Manufacturing (AM) technologies with practically no manufacturing variability; and may also cost-effectively and reliably benefit from the relatively complex geometries and the features and/or conduits that may be involved to, for example, form the desired distribution pattern or impart a desired directionality to the pressurized gas conveyed through the permeable body of the bearing and/or seal assembly.

Abstract: A low solidity diffuser vane includes a vane body having a shroud side, a hub side, and a sculpted leading edge connecting the shroud side to the hub side.

Abstract: Compressor rotor structure and methodology for harmonizing compressor aerodynamics and rotordynamics are provided. Disclosed embodiments benefit from a compressor design effective for improving rotordynamics (e.g., stiffer rotor structure) without reducing a usable aerodynamics range of the compressor. This design may involve variation of the rotor structure along the rotor axis to locate respective surfaces defined by respective inlets of the one or more impellers at a varying distance relative to the rotor axis based on respective ratios selected for the configuration of the impeller bodies. This arrangement may be effective for improving rotordynamics while satisfactorily meeting the respective varying aerodynamics requirements at the various compression stages by the impeller bodies.

Abstract: A bearing and/or seal assembly where pressurized gas (e.g., air) may be arranged to produce a contact-free bearing and/or seal is provided. The assembly includes a permeable body (12) including structural features (13) selectively engineered to convey a pressurized gas (Ps) from an inlet side (20) side of the permeable body to an outlet side (22) of the permeable body to form an annular film of the pressurized gas relative to the rotatable shaft. Disclosed embodiments may be produced by way of three-dimensional (3D) Printing/Additive Manufacturing (AM) technologies with practically no manufacturing variability; and may also cost-effectively and reliably benefit from the relatively complex geometries and the features and/or conduits that may be involved to, for example, form the desired distribution pattern or impart a desired directionality to the pressurized gas conveyed through the permeable body of the bearing and/or seal assembly.

Abstract: Compressors achieve in a single stage a high-pressure ratio (r) of greater than or equal to 2.5:1 on a process fluid having a molecular weight of 12-20, such as natural gas. Two or more of the compressor stages are combined serially to increase overall pressure ratio. Each single-stage includes respective inlet and outlet passages and an unshrouded, centrifugal impeller that includes a plurality of impeller blades. Process fluid is discharged from trailing edges of the impeller blades at a rotational velocity greater than or equal to 1400 feet/second into a diffuser passage of the outlet. Dimension ranges of the annular diffuser passage, the centrifugal impeller, and the diffuser vanes vary as a function of pressure ratio (r) and/or the flow coefficient (?) of the process fluid flowing between the inlet and the outlet.

Abstract: A balance piston seal assembly for a balance piston of a compressor is provided. The balance piston seal assembly may include a balance piston seal configured to be disposed about the balance piston such that an inner radial surface of the balance piston seal and an outer radial surface of the balance piston define a radial clearance therebetween. The balance piston seal assembly may also include a plurality of heaters in thermal communication with the balance piston seal and configured to heat and thermally expand the balance piston seal and thereby increase a radial length of the radial clearance.

Abstract: A supersonic compressor provided may include an axial inlet and a centrifugal impeller fluidly coupled to the axial inlet. The centrifugal impeller may have a periphery and may be configured to impart energy to process fluid received via the axial inlet and discharge the process fluid from the periphery in at least a partially radial direction. The supersonic compressor may further include a static diffuser circumferentially disposed about the periphery of the centrifugal impeller and configured to receive the process fluid from the centrifugal impeller and convert the energy imparted. The static diffuser may include a plurality of diffuser vanes defining diffuser passageways therebetween. A supersonic ramp may be formed at an end of the at least one diffuser vane proximate the periphery of the centrifugal impeller. The supersonic ramp may be configured to generate a shock wave from the process fluid.

Abstract: A compressor may include a casing defining a discharge cavity and a seal cavity. A rotary shaft may be disposed in the casing, and a shaft seal assembly may be disposed in the seal cavity and about the rotary shaft. An impeller may be coupled with and configured to be driven by the rotary shaft. A balance piston may be integral with the impeller and may define the discharge cavity and the seal cavity. A balance piston seal may be disposed about the balance piston such that the balance piston seal and the balance piston define a radial clearance therebetween. The radial clearance may be configured to provide fluid communication from the impeller to the discharge cavity. A heat shield may be disposed in the discharge cavity, and may be configured to prevent the conduction of heat from the discharge cavity to the seal cavity via the casing.

Abstract: A balance piston seal assembly for a balance piston of a compressor is provided. The balance piston seal assembly may include a balance piston seal, a stationary support, and a gripping assembly disposed between the balance piston seal and the stationary support. The balance piston seal may be configured to be disposed about the balance piston such that an inner radial surface of the balance piston seal and an outer radial surface of the balance piston define a radial clearance therebetween. The stationary support may be configured to be coupled or integral with a casing of the compressor. The gripping assembly may be configured to secure the balance piston seal with the stationary support and to maintain concentricity between the balance piston seal and the balance piston during thermal radial expansion of the balance piston seal relative to the balance piston.

Abstract: A balance piston seal assembly for a balance piston of a compressor is provided. The balance piston seal assembly may include a balance piston seal configured to be disposed about the balance piston such that an inner radial surface of the balance piston seal and an outer radial surface of the balance piston define a radial clearance therebetween. The balance piston seal assembly may also include a plurality of heaters in thermal communication with the balance piston seal and configured to heat and thermally expand the balance piston seal and thereby increase a radial length of the radial clearance.

Abstract: A balance piston for a compressor is provided. The balance piston may include an annular body and a seal extending from an axial surface of the annular body. The annular body may be configured to be disposed about and coupled with a rotary shaft of the compressor. The seal may be configured to form a sealing engagement with at least one component of the compressor to prevent a flow of a process fluid from an impeller of the compressor to a seal cavity of the compressor.

Abstract: A balance piston seal assembly for a balance piston of a compressor is provided. The balance piston seal assembly may include a balance piston seal, a stationary support, and a gripping assembly disposed between the balance piston seal and the stationary support. The balance piston seal may be configured to be disposed about the balance piston such that an inner radial surface of the balance piston seal and an outer radial surface of the balance piston define a radial clearance therebetween. The stationary support may be configured to be coupled or integral with a casing of the compressor. The gripping assembly may be configured to secure the balance piston seal with the stationary support and to maintain concentricity between the balance piston seal and the balance piston during thermal radial expansion of the balance piston seal relative to the balance piston.

Abstract: An inlet guide vane assembly for a compressor is provided. The inlet guide vane assembly may include a hub configured to be disposed in an inlet of the compressor, and an inlet guide vane extending from the hub. The inlet guide vane may include a stationary section configured to be coupled with the inlet and a mobile section disposed adjacent the stationary section. The mobile section may include a rod configured to extend through an opening formed in the inlet. The inlet guide vane assembly may also include at least one biasing member disposed about the rod and configured to exert a biasing force on the mobile section to urge the mobile section radially outward.

Abstract: A supersonic compressor including an inlet configured to receive and flow therethrough a process fluid. The supersonic compressor may further include a rotary shaft and a centrifugal impeller coupled therewith. The centrifugal impeller may be configured to impart energy to the process fluid received and to discharge the process fluid therefrom in at least a partially radial direction at an exit absolute Mach number of about one or greater. The supersonic compressor may further include a static diffuser circumferentially disposed about the centrifugal impeller and configured to receive the process fluid therefrom and convert the energy imparted. The supersonic compressor may further include a collector fluidly coupled to and configured to collect the process fluid exiting the diffuser, such that the supersonic compressor is configured to provide a compression ratio of at least about 8:1.

Abstract: A compressor may include a casing defining a discharge cavity and a seal cavity. A rotary shaft may be disposed in the casing, and a shaft seal assembly may be disposed in the seal cavity and about the rotary shaft. An impeller may be coupled with and configured to be driven by the rotary shaft. A balance piston may be integral with the impeller and may define the discharge cavity and the seal cavity. A balance piston seal may be disposed about the balance piston such that the balance piston seal and the balance piston define a radial clearance therebetween. The radial clearance may be configured to provide fluid communication from the impeller to the discharge cavity. A heat shield may be disposed in the discharge cavity, and may be configured to prevent the conduction of heat from the discharge cavity to the seal cavity via the casing.

Abstract: A mounting assembly for assembling a bundle of a compressor is provided. The mounting assembly may include a plurality of biasing members and a mechanical fastener. The plurality of biasing members may be disposed in a recess formed in a first annular body of the bundle, and may be configured to apply a biasing force to a second annular body of the bundle. The mechanical fastener may extend through a mounting flange of the second annular body and the plurality of biasing members. The mechanical fastener may be configured to couple the first annular body with the second annular body such that the first annular body and the second annular body define an axial gap therebetween.

Abstract: An impeller includes a hub mountable to a rotary shaft and configured to rotate about a center axis. The impeller may include a plurality of main blades and splitter blades arranged equidistantly and circumferentially about the center axis. A splitter blade having a leading edge and a trailing edge may be positioned between first and second adjacent main blades and canted such that the leading edge is displaced from a blade position equidistant the first and second adjacent main blades a first percentage amount of one half an angular distance between the first and second adjacent main blades. The trailing edge may be displaced from the blade position equidistant the first and second adjacent main blades a second percentage amount of one half the angular distance between the first and second adjacent main blades. The second percentage amount may be greater or less than the first percentage amount.

Abstract: Balance piston assembly, apparatus, and methods are provided. The assembly includes a balance piston coupled to a rotatable shaft and configured to rotate therewith, the balance piston including a first shelf and a second shelf, the first and second shelves being axially-overlapping and radially-offset. The assembly also includes a seal including a first sealing surface configured to seal with the first shelf and a second sealing surface configured to seal with the second shelf.

Abstract: A supersonic compressor provided may include an axial inlet and a centrifugal impeller fluidly coupled to the axial inlet. The centrifugal impeller may have a periphery and may be configured to impart energy to process fluid received via the axial inlet and discharge the process fluid from the periphery in at least a partially radial direction. The supersonic compressor may further include a static diffuser circumferentially disposed about the periphery of the centrifugal impeller and configured to receive the process fluid from the centrifugal impeller and convert the energy imparted. The static diffuser may include a plurality of diffuser vanes defining diffuser passageways therebetween. A supersonic ramp may be formed at an end of the at least one diffuser vane proximate the periphery of the centrifugal impeller. The supersonic ramp may be configured to generate a shock wave from the process fluid.