Patents by Inventor Mark J. Wilson

Mark J. Wilson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11692454
    Abstract: An aircraft engine comprising a fan, the fan having a diameter D and including a plurality of fan blades, the fan blades having a sweep metric Stip, each fan blade having a leading edge, and a forward-most portion on the leading edge of each fan blade being in a first reference plane. The aircraft engine further comprises a nacelle, comprising an intake portion forward of the fan, a forward edge on the intake portion being in a second reference plane, wherein the intake portion has a length L measured along an axis of the aircraft engine between the first reference plane and the second reference plane, the aircraft engine having a cruise design point condition Mrel, wherein Mrel is between 0.4 and 0.93, L/D is between 0.2 and 0.45 and Stip is from ?1 to 0.1.
    Type: Grant
    Filed: November 4, 2021
    Date of Patent: July 4, 2023
    Inventors: Benjamin Mohankumar, Mark J. Wilson, Cesare A. Hall
  • Patent number: 11598214
    Abstract: An aircraft engine comprising a fan, the fan having a diameter D and including a plurality of fan blades, the fan blades having a sweep metric S, each fan blade having a leading edge, and a forward-most portion on the leading edge of each fan blade being in a first reference plane. The aircraft engine further comprises a nacelle, comprising an intake portion forward of the fan, a forward edge on the intake portion being in a second reference plane, wherein the intake portion has a length L measured along an axis of the aircraft engine between the first reference plane and the second reference plane, the aircraft engine having a cruise design point condition Mrel, wherein Mrel is between 0.4 and 0.93, and L/D is between 0.2 and 0.45.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: March 7, 2023
    Inventors: Benjamin Mohankumar, Mark J. Wilson, Cesare A. Hall
  • Patent number: 11359493
    Abstract: A fan blade for a gas turbine engine has a covered passage. A cross section through the fan blade at a point along the blade span is defined as having particular change in angle (?3??1) of the camber line between the leading edge and the trailing edge and/or between the leading edge and the point on the camber line that corresponds to the start of the covered passage.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: June 14, 2022
    Assignee: ROLLS-ROYCE PLC
    Inventors: Benedict R. Phelps, Stephane M M Baralon, Mark J. Wilson
  • Patent number: 11346229
    Abstract: A gas turbine engine 10 is provided in which a fan having fan blades 139 in which the camber distribution relative to covered passage of the fan 13 allows the gas turbine engine to operate with improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: May 31, 2022
    Assignee: Rolls-Royce plc
    Inventors: Benedict Phelps, Stephane M M Baralon, Mark J. Wilson
  • Publication number: 20220162957
    Abstract: An aircraft engine comprising a fan, the fan having a diameter D and including a plurality of fan blades, the fan blades having a sweep metric Stip, each fan blade having a leading edge, and a forward-most portion on the leading edge of each fan blade being in a first reference plane. The aircraft engine further comprises a nacelle, comprising an intake portion forward of the fan, a forward edge on the intake portion being in a second reference plane, wherein the intake portion has a length L measured along an axis of the aircraft engine between the first reference plane and the second reference plane, the aircraft engine having a cruise design point condition Mrel, wherein Mrel is between 0.4 and 0.93, L/D is between 0.2 and 0.45 and Stip is from ?1 to 0.1.
    Type: Application
    Filed: November 4, 2021
    Publication date: May 26, 2022
    Applicant: ROLLS-ROYCE plc
    Inventors: Benjamin MOHANKUMAR, Mark J. WILSON, Cesare A. HALL
  • Publication number: 20220074308
    Abstract: An aircraft engine comprising a fan, the fan having a diameter D and including a plurality of fan blades, the fan blades having a sweep metric S, each fan blade having a leading edge, and a forward-most portion on the leading edge of each fan blade being in a first reference plane. The aircraft engine further comprises a nacelle, comprising an intake portion forward of the fan, a forward edge on the intake portion being in a second reference plane, wherein the intake portion has a length L measured along an axis of the aircraft engine between the first reference plane and the second reference plane, the aircraft engine having a cruise design point condition Mrel, wherein Mrel is between 0.4 and 0.93, and L/D is between 0.2 and 0.45.
    Type: Application
    Filed: August 26, 2021
    Publication date: March 10, 2022
    Applicant: ROLLS-ROYCE plc
    Inventors: Benjamin MOHANKUMAR, Mark J. WILSON, Cesare A. HALL
  • Patent number: 11213906
    Abstract: A system for automatically brazing joints in a manifold has a loading station, a brazing station, and a cooling station. The brazing station has a plurality of brazing torches moveable to a joint in the manifold to braze the joint. First, second and third fixture frames extend from a common rotatable platform. The platform rotates each of the fixture frames to each of the loading station, brazing station, and cooling station in turn. The fixture frames support manifolds with joints requiring brazing. The torches are disposed on a lifting platform that lifts the torches up to a desired joint. The lifting platform is disposed on a sliding platform that slides the torches horizontally to the desired joint. The torches surround the joint and braze it from all sides simultaneously. While brazing is being performed at the brazing station, loading and unloading of manifolds may be done at the loading station, and cooling of already-brazed manifolds may take place at the cooling station.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: January 4, 2022
    Assignee: Shoals Tubular, Inc.
    Inventors: Mark J. Wilson, Charles Terry Cook
  • Publication number: 20210404342
    Abstract: A fan blade for a gas turbine engine has a covered passage. A cross section through the fan blade at a point along the blade span is defined as having particular change in angle (?3??1) of the camber line between the leading edge and the trailing edge and/or between the leading edge and the point on the camber line that corresponds to the start of the covered passage.
    Type: Application
    Filed: June 21, 2021
    Publication date: December 30, 2021
    Applicant: ROLLS-ROYCE plc
    Inventors: Benedict R. PHELPS, Stephane M M BARALON, Mark J. WILSON
  • Patent number: 11208895
    Abstract: A gas turbine engine for an aircraft including: an engine core including a turbine, compressor, and core shaft connecting turbine to the compressor; a fan located upstream of engine core, the fan containing a plurality of fan blades mounted for rotation about an engine axis, each blade of the plurality of fan blades having a leading edge and trailing edge extending across a span of an airflow duct from blade root to tip; and a gearbox that receives an input from core shaft and outputs drive to fan so as to drive the fan at a lower rotational speed than the core shaft, wherein the trailing edge of each blade is characterized by a metric M defined as a rate of change of an angle of trailing edge between 0.4 and 0.8 of the span divided by an area averaged trailing edge angle, M being not less than around 4.
    Type: Grant
    Filed: October 7, 2020
    Date of Patent: December 28, 2021
    Assignee: ROLLS-ROYCE plc
    Inventors: Benjamin Mohankumar, Mark J Wilson, Cesare A Hall
  • Patent number: 11181042
    Abstract: A gas turbine engine has a cycle operability parameter ? in a defined range to achieve improved overall performance, taking into account fan operability and/or bird strike requirements as well as engine efficiency. The defined range of cycle operability parameter ? may be particularly beneficial for gas turbine engines in which the fan is driven by a turbine through a gearbox.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: November 23, 2021
    Assignee: ROLLS-ROYCE plc
    Inventors: Michael O Hales, Craig W Bemment, Stephane M M Baralon, Benjamin J Sellers, Christopher Benson, Benedict R Phelps, Mark J Wilson
  • Patent number: 11149690
    Abstract: A gas turbine engine 10 is provided in a fan root to tip pressure ratio, defined as the ratio of the mean total pressure of the flow at the fan exit that subsequently flows through the engine core (P102) to the mean total pressure of the flow at the fan exit that subsequently flows through the bypass duct (P104), is no greater than a certain value. The gas turbine engine 10 may provide improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: October 19, 2021
    Inventors: Benedict R. Phelps, Mark J. Wilson, Gabriel Gonzalez-Gutierrez, Nigel H S Smith, Marco Barale, Kashmir S. Johal, Stephane M M Baralon, Craig W. Bemment
  • Patent number: 11085399
    Abstract: A gas turbine engine 10 is provided in which a fan having fan blades in which the camber distribution along the span allows the gas turbine engine to operate with improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: August 10, 2021
    Inventors: Benedict R. Phelps, Mark J. Wilson, Gabriel Gonzalez-Gutierrez, Nigel H S Smith, Marco Barale, Kashmir S. Johal, Stephane M M Baralon, Craig W. Bemment
  • Publication number: 20210222563
    Abstract: A gas turbine engine for an aircraft including: an engine core including a turbine, compressor, and core shaft connecting turbine to the compressor; a fan located upstream of engine core, the fan containing a plurality of fan blades mounted for rotation about an engine axis, each blade of the plurality of fan blades having a leading edge and trailing edge extending across a span of an airflow duct from blade root to tip; and a gearbox that receives an input from core shaft and outputs drive to fan so as to drive the fan at a lower rotational speed than the core shaft, wherein the trailing edge of each blade is characterized by a metric M defined as a rate of change of an angle of trailing edge between 0.4 and 0.8 of the span divided by an area averaged trailing edge angle, M being not less than around 4.
    Type: Application
    Filed: October 7, 2020
    Publication date: July 22, 2021
    Applicant: ROLLS-ROYCE plc
    Inventors: Benjamin MOHANKUMAR, Mark J WILSON, Cesare A HALL
  • Publication number: 20210172323
    Abstract: A gas turbine engine 10 is provided in which a fan having fan blades 139 in which the camber distribution relative to covered passage of the fan 13 allows the gas turbine engine to operate with improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
    Type: Application
    Filed: February 22, 2021
    Publication date: June 10, 2021
    Inventors: Benedict Phelps, Stephane M. M. Baralon, Mark J. Wilson
  • Patent number: 10954798
    Abstract: A gas turbine engine 10 is provided in which a fan having fan blades 139 in which the camber distribution relative to covered passage of the fan 13 allows the gas turbine engine to operate with improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: March 23, 2021
    Inventors: Benedict Phelps, Stephane M M Baralon, Mark J. Wilson
  • Publication number: 20210071672
    Abstract: A gas turbine engine has an engine core and a bypass duct. A fan drives the flow through the bypass duct. A bypass efficiency is defined as the efficiency of the fan compression of the bypass flow. The bypass efficiency is a function of the bypass flow rate at a given set of conditions. The bypass flow rate at the optimum bypass efficiency is appreciably lower than the maximum bypass flow rate at the given conditions. This results in increased design flexibility and improved overall engine performance.
    Type: Application
    Filed: November 12, 2020
    Publication date: March 11, 2021
    Applicant: ROLLS-ROYCE PLC
    Inventors: Stephane M M BARALON, Mark J WILSON, Benedict R PHELPS
  • Patent number: 10876412
    Abstract: A gas turbine engine 10 is provided in which a fan having fan blades 139 in which the camber distribution relative to covered passage of the fan 13 allows the gas turbine engine to operate with improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: December 29, 2020
    Inventors: Mark J. Wilson, Stephane M M Baralon, Benedict Phelps
  • Patent number: 10596619
    Abstract: In a method for closing open ends of tubes, an open tube end is closed using spin-tubing methods known in the art. Following the tube end closing, a concavity is formed in the tube end in a tube end forming machine. The tube end is brazed with the tube end facing upright, so that the braze alloy pools in the concavity, strengthening the tube end.
    Type: Grant
    Filed: October 23, 2018
    Date of Patent: March 24, 2020
    Assignee: SHOALS TUBULAR PRODUCTS, INC.
    Inventors: Mark J. Wilson, Charles Terry Cook
  • Patent number: 10577937
    Abstract: A fan blade is provided with an aerofoil portion for which, for cross-sections through the aerofoil portion at radii between 15% and 25% of the blade span from the root radius, the average leading edge thickness is greater than the leading edge thickness at the tip. The geometry of the fan blade may result in a lower susceptibility to flutter.
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: March 3, 2020
    Assignee: ROLLS-ROYCE plc
    Inventors: Mark J. Wilson, Gabriel Gonzalez-Gutierrez, Marco Barale, Benedict Phelps, Kashmir S. Johal, Nigel H S Smith
  • Publication number: 20200011333
    Abstract: A gas turbine engine has an engine core and a bypass duct. A fan drives the flow through the bypass duct. A bypass efficiency is defined as the efficiency of the fan compression of the bypass flow. The bypass efficiency is a function of the bypass flow rate at a given set of conditions. The bypass flow rate at the optimum bypass efficiency is appreciably lower than the maximum bypass flow rate at the given conditions. This results in increased design flexibility and improved overall engine performance.
    Type: Application
    Filed: April 30, 2019
    Publication date: January 9, 2020
    Applicant: ROLLS-ROYCE plc
    Inventors: Stephane M M BARALON, Mark J WILSON, Benedict R PHELPS