Abstract: Roller doors made of flexible material have a number of uses, particularly for rapid access into cool stores. However, such doors require stiffening in the form of wind bars to prevent the doors blowing out in gusts of wind. The wind bars produce problems when rapidly closing a roller door, as the door blade of the roller door is rolled up onto a roller. And for doors in cool stores that are opened and closed hundreds of times a day, such problems are significant. The present roller door blade solves or minimizes the problems by fitting longitudinal spacer elements along the length of the door which act to provide space between adjacent layers of the door blade as it accumulates on the roller, allowing any wind bars of the door blade to be stowed on the roller without interfering or clashing with other wind bars.

Abstract: The construction of rapid opening thermally insulated roller doors is challenging in that there are both structural and operational challenges. The door blades need to have structural strength, and also need to have dimensional stability. Disclosed is a thermally insulated roller door blade in which at least the material forming the outer surface is able to resist the tensile loads during retraction, and the blade is provided with flexible spacer strips that help the primary insulating material of the door blade to maintain dimensional stability, primarily by helping to resist crushing. This allows softer materials to be used for thermal insulation than previously used, helping to reduce weight and to improve thermal efficiency, while at the same time allowing smooth and repeatable operation even when exposed to freezing temperatures for long periods.

Abstract: Roller doors made of flexible material have a number of uses, particularly for rapid access into cool stores. However, such doors require stiffening in the form of wind bars to prevent the doors blowing out in gusts of wind. The wind bars produce problems when rapidly closing a roller door, as the door blade of the roller door is rolled up onto a roller. And for doors in cool stores that are opened and closed hundreds of times a day, such problems are significant. The present roller door blade solves or minimizes the problems by fitting longitudinal spacer elements along the length of the door which act to provide space between adjacent layers of the door blade as it accumulates on the roller, allowing any wind bars of the door blade to be stowed on the roller without interfering or clashing with other wind bars.

Abstract: A roller door (11) having a door panel which includes a plurality of horizontal slats (13). The horizontal slats are made from a closed cell polyethylene foam material. The horizontal slats are held together by one or more substantially vertical and flexible elongate members (15) which are connected at an upper end to an accumulation device, for example a drum. Each horizontal slat connects with the adjacent horizontal slats with a tongue and groove joint, the joint being configured to allow a small amount of pivoting to occur at the joints so that the door panel can be rolled onto the drum. Contact between adjacent horizontal slats comprises direct contact between the foamed plastics material of each adjacent horizontal slat.