Abstract: A sonic tooling handling apparatus includes a gantry support structure with a base frame structure and an overhead frame structure operatively coupled to the base frame structure. The overhead frame structure has a pair of longitudinal beams and a transverse beam coupled to the pair of longitudinal beams. The transverse beam is movable along each of the pair of longitudinal beams. The gantry support structure includes a lifting device coupled to the transverse beam and is movable along part of the transverse beam. The lifting device includes a sonic tooling clamp. The lifting device may raise or lower sonic tooling held by the sonic tooling clamp. The sonic tooling apparatus further includes a removable sonic tooling holding rack having a plurality of stanchions creating at least one sonic tooling holding space for holding sonic tooling. A method of handling sonic tooling and a pipe tong is also disclosed.

Abstract: A drilling rig and methods are provided for using multiple types of drilling when installing geothermal systems. The drilling rig can perform sonic drilling such as percussive sonic drilling and a type of non-sonic drilling. Control switching valves are added to the hydraulics of the drilling rig to selectively provide sufficient flow of hydraulic fluid to motors used in the multiple types of drilling, depending on which type of drilling is currently most efficient for the underground formation being drilled. The water pump and hydraulic motor for such have been designed to handle both types of drilling on a small drilling rig frame, thereby allowing for the drilling to occur in space-constrained environments. A method of recycling water used to remove cuttings during drilling to put back downhole is also provided.

Abstract: A sonic-powered method is provided for horizontal directional drilling. The method includes positioning a drilling apparatus at one end of a desired path for a generally horizontal bore to be formed, and attaching a drill bit and a drill rod to a drill head. The method also includes advancing the drill bit and the drill rod into and through the ground along the desired path by advancing the drill head to move along the drill mast. A sonic oscillator of the apparatus applies sonic energy in the form of high frequency vibrations to the drill rod and the drill bit to cause the drill bit to penetrate through an underground formation in front of the drill bit along the desired path. The sonic vibrations help efficiently penetrate through different materials in underground formations. The drilling apparatus can also use sonic vibrations to install drill casings to stabilize the bore.

Abstract: A sonic-powered method is provided for horizontal directional drilling. The method includes positioning a drilling apparatus at one end of a desired path for a generally horizontal bore to be formed, and attaching a drill bit and a drill rod to a drill head. The method also includes advancing the drill bit and the drill rod into and through the ground along the desired path by advancing the drill head to move along the drill mast. A sonic oscillator of the apparatus applies sonic energy in the form of high frequency vibrations to the drill rod and the drill bit to cause the drill bit to penetrate through an underground formation in front of the drill bit along the desired path. The sonic vibrations help efficiently penetrate through different materials in underground formations. The drilling apparatus can also use sonic vibrations to install drill casings to stabilize the bore.

Abstract: A drilling rig and methods are provided for using multiple types of drilling when installing geothermal systems. The drilling rig can perform sonic drilling such as percussive sonic drilling and a type of non-sonic drilling. Control switching valves are added to the hydraulics of the drilling rig to selectively provide sufficient flow of hydraulic fluid to motors used in the multiple types of drilling, depending on which type of drilling is currently most efficient for the underground formation being drilled. The water pump and hydraulic motor for such have been designed to handle both types of drilling on a small drilling rig frame, thereby allowing for the drilling to occur in space-constrained environments. A method of recycling water used to remove cuttings during drilling to put back downhole is also provided.

Abstract: A sonic tooling handling apparatus includes a gantry support structure with a base frame structure and an overhead frame structure operatively coupled to the base frame structure. The overhead frame structure has a pair of longitudinal beams and a transverse beam coupled to the pair of longitudinal beams. The transverse beam is movable along each of the pair of longitudinal beams. The gantry support structure includes a lifting device coupled to the transverse beam and is movable along part of the transverse beam. The lifting device includes a sonic tooling clamp. The lifting device may raise or lower sonic tooling held by the sonic tooling clamp. The sonic tooling apparatus further includes a removable sonic tooling holding rack having a plurality of stanchions creating at least one sonic tooling holding space for holding sonic tooling. A method of handling sonic tooling and a pipe tong is also disclosed.

Abstract: A system for removing desired subsurface materials. A drilling system has a sonic drill head assembly capable of rotating a drill string and transmitting oscillating forces to the drill string. A material removal system comprises an outer tube attachable to the drill string. An inner tube has an outer diameter sized so that that at least a portion of the inner tube is positionable in an inner volume of the outer tube with an annular void defined between the outer tube and the inner tube. A distal end of the inner tube defines at least one opening such that an interior conduit of the inner tube is in fluid communication with the annular void outside of the distal end of the inner tube. Pressurized fluid can be urged from the annular void through the opening to the interior conduit, entraining the desired subsurface materials therein for removal to a discharge tank.

Abstract: A system for removing desired subsurface materials. A drilling system has a sonic drill head assembly capable of rotating a drill string and transmitting oscillating forces to the drill string. A material removal system comprises an outer tube attachable to the drill string. An inner tube has an outer diameter sized so that that at least a portion of the inner tube is positionable in an inner volume of the outer tube with an annular void defined between the outer tube and the inner tube. A distal end of the inner tube defines at least one opening such that an interior conduit of the inner tube is in fluid communication with the annular void outside of the distal end of the inner tube. Pressurized fluid can be urged from the annular void through the opening to the interior conduit, entraining the desired subsurface materials therein for removal to a discharge tank.